PLANT ENGINEER
LINDE GAS
Total years of experience :17 years, 7 Months
I am looking after the plant erection / pre-commissioning & commissioning activity of the Rotary (e.g Pump, Reciprocating compressor, C.F Compressor, Steam turbine, Dosing pumps etc. )and Static Equipment's like ( Columns, Vessels, Heat Exchangers And Reactors etc. ) and any MOC jobs of the HYCO amonia plants.
Planning the pre-commissioning activities for Daily, Weekly and monthly basis with the operations.
Generating MIS reports daily and forwarding it to the top management
Monitoring of erection, commissioning activities Plan Vs. Actual and to ensure safe execution of the same
Plant routine Activities:
I was looking after the plant routine Preventive/corrective breakdown /predictive maintenance of the Rotary (e.g C.F. Pump, Reciprocating compressor, C.F Compressor, Steam turbine, Dosing pumps etc. )and Static Equipment's like ( Columns, Vessels, Heat Exchangers And Reactors etc. ) and any MOC jobs of the Hydrogen/ Crude/DHT/VGOHT plants.
Planning the activities for Daily, Weekly and monthly with the operations for the plant routine and Shutdown related activities.
Updating of the equipment BOM/ create an Equipment BOM for any new.
Shutdown Activities :
Shutdown job scope identification in consultation with Operation, Inspection, Engineering and Maintenance.
Total Shutdown job scope preparation, challenging & Finalization.
Total materials, contracts, workshop assistance and P & M requirement identification after finalization of approved shutdown job scope.
Long lead materials identification for shutdown.
Contract finalization by coordinating with the contract cell for particular jobs.
Contractor shutdown job scope DOR preparation & its evaluation.
Follow up with material planner & contract cell in order to meet availability of all resources before the shutdown.
Taking the Detailed Planning/Schedule for the Shutdown activities with Planning Engineer and Identification of the Critical path Activities.
Challenging & optimization of shutdown schedule submitted by contractor.
Preparing shutdown organogram and defining the Engineer required and their responsibilities.
Pre-shutdown manpower, P & M and resources mobilization plan
Execution & monitoring of all shutdown jobs Plan Vs. Actual.
Preparing of the PSSR documents for the Each equipment, and witnessing the reports with the Technical Team/Operations for the Inspection of the equipment and final Box up.
Learning from shutdown & surprise jobs and making improvement plan for future shutdown.
Power users & end user of SAP R/3 PM/PS/MM Modules.
Exposure of Major Turnaround/Shutdown:
Hydrogen Turnaround-2009
CDU1 Turnaround - 2009
CDU2 Turnaround - 2010
DHT1 Turnaround - 2010
DHT2 Turnaround -2011
VGOHT1 Turnaround - 2011
VGOHT2 Turnaround - 2011
VGOHT1 Turnaround - 2013
VGOHT2 Turnaround - 2014
• Managing and planning the resource pool for day to day for the production activities.
• Managing the resources for ahead of time completion of Client orders.
• Planning and Managing material procurement and inventory.
• Planning and Ensuring the production of planned target within a set timeframe.
• Generating MIS reports for maintenance management.
• Learning and assisting mechanical maintenance of static and rotary equipments of foundry.
• Assisting the studies to increase the productivity of one of the casting production units.