Sr. Instrument and Control Engineer - TUV FSP - GICSP - CCNA
QAFCO
Total years of experience :21 years, 8 Months
• Led the control systems commissioning activities which include: (2011-2013)
- Review and approve the DCS design documents and compliance with Qafco Safety and Automation System (SAS) which is inherited from ISA standards.
- Responsible of review and approve the ESD design documents and compliance with Qafco Safety and Automation System (SAS).
- Design the overall networking of the various control systems to meet the cyber security requirements under the guidance of ISA99.
- Follow up the construction activities, mechanical completion, loop check, commissioning, punch points and assuring the work flow to meet the overall commissioning schedule.
- Pre-start up and startup preparation, regular reporting and documenting for all existing issues and failures within the proper project forms in order to have a traceable record, History and knowledge sharing.
- Follow up the execution of remaining works, clearing the defects and punch points after startup.
The above activities were carried out for the following systems:
Honeywell Experion DCS system/C300 controllers and Honeywell Safety Manager ESD
Triconex ITCC ( Integrated Turbine and Compressor Control), Anti-surge and BMS systems
Siemens PDCS including Power Generation Control and Load Shedding Control systems.
Advanced solutions such as APC, AMS, OTS and PHDs.
Ethernet and fiber optic site wide network infrastructure.
• Lead the system group maintenance team in Qafco 5 site (2014-current).
- Carrying out maintenance daily activities, technical adjustments and new small scale projects.
- Develop and manage Long Term Service Agreement with system vendors.
- Troubleshoot and analyze failures using Root Cause Analysis methodology (Certified as Apollo RSA team leader).
- Identify the training needs assuring the continuous group improvement and competency.
- Updating the long term plans for systems upgrading and revamping considering the products life cycles.
- Spares management and group budget planning.
1 - Maintenance, Configuration and Modifications for the following
a. YOKOGAWA CENTUM CS 3000 DCS.
b. ESD PROSAFE systems
c. Siemens S5 & S7 and GE FANUC PLCs.
d. CIMPLICITY SCADA system for operating and monitoring the MR & PR compressors.
2 - CCC Antisurge protection and load sharing.
3 - Bentley Nevada System 1™ Software vibration and temperature monitoring system.
4- Troubleshooting, maintenance and calibration for all types of field instruments.
• Commissioning of Emerson Delta V DCS and TRICONEX SIS (Safety Instrument System) including Mechanical completion, Loop check, Function test, Start-up.
• Commissioning of ITCC (Integrated Turbine and Compressor Control) including function test for performance and anti-surge controllers.
• PLC and RTU systems Allen Bradley RS LOGIX, CONTROL LOGIX 5000, Siemens S5 & S7, ABB T200 and GE FANUC.
• Field instrument transmitters and valve positioners pre-check and Loop check (HART and Foundation field bus).
• Prepare and updating engineering documents, RFIs and punch lists.
• Carrying out maintenance works, modifications and upgrade for DCS YOKOGAWA CENTUM CS 3000 and ABB Bailey INFI90 and PLC systems Allen Bradley RS LOGIX, CONTROL LOGIX 5000, Siemens S5 & S7, ABB T200 and GE FANUC.
• Troubleshooting, maintenance and calibration for all types of field instruments transmitters, analyzers, switches, indicators and all types of Control valves with Pneumatic, Electro pneumatic, smart and foundation field bus petitioners.
• Compressor package, Anti Surge System (CCC) and Bentley Nevada vibration and temperature monitoring systems.
• Fire and gas systems.
• Review, design, and troubleshoot various DCS and auxiliary systems networking and integration related issues.
• Recommend modifications to improve the performance of field instrumentations and process control.
• Industrial communication protocols such as Modbus, HART and Foundation Field bus with strong knowledge in serial communications between (systems, cards, Devices, Laptop) such as RS-232, Rs-485 and RS-422.
• Size control valves, orifice plates, and relief valves using certified sizing software.
• Communicate with equipments vendors and technical consultants to resolve complex issues concerning new technology and upgrades of equipments.
Bachelors of Electronics and Electrical Communication.