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Fuaad Edayatu, Lead QA/QC Mechanical Supervisor (Static & Rotating Equipment)

Fuaad Edayatu

Lead QA/QC Mechanical Supervisor (Static & Rotating Equipment)·Air Products PLC

Saudi Arabia

Master's degree, Mechanical QC Inspector (Rotating Equipment)

Work experience

Total years of experience: 17 years, 3 months

Lead QA/QC Mechanical Supervisor (Static & Rotating Equipment)

March 2017 - Present

Air Products PLC

Jizan, Saudi Arabia

March 2017 - Present

Reporting to the Overall QA/QC Manager
Monitoring and implementation of QMS Procedures, PQP, ITP & method statements and reporting deviations from management system / contractual requirements of the projects.
Verifying that all necessary inspections and tests, as required of the project and statutory regulations, are carried out and appropriate records are updated and maintained.
Coordinating quality activities with subcontractors and any other individual parties who may be working on the same site.
Coordination with clients / third party, in accordance with approved ITP, for agreed witness inspections & tests.
Ensuring close-out of all snags / punch-points within the time frame agreed with the client.
Reviewing and performing material receiving inspection as per company and client requirements, applicable standards / specifications etc.
Performing assigned in-process and final products inspection and tests.
Monitor Installation of equipment such as, Pumps, Motors, Skids, Valves, Vessels, Compressors, Fired Heaters, Auxiliary Equipment, and Packaged Equipment in plant construction, etc.
Preparing inspection & test reports of completed inspections & tests.
Ensuring all equipment’s, tools and materials meet with the project quality requirements and that personnel have been adequately trained to use them safely.
Identification of non-calibrated equipment’s and informing Subcontractor QC for expediting arrangements with Calibration agencies for timely calibration of the equipment’s.
Liaison with client representative concerning quality matters on site.
Issue Non-conformance report (NCR), Log book Entry (LBE) and Proactive notifications to the subcontractors, suppliers for any constructing activities or defects against quality requirements as mentioned in the Project Quality Plan.
Coordinate and attend meetings, walkthroughs with the client(owner) for the QA/QC concerns.
Monitoring and coordination with Preservation Lead of the company for the quality conformance of all the equipments at site until the commissioning.
To be conversant with the company QHSE procedures & policies and ensure that all the people on the site observe and implement them.
Identifying near miss and nonconformities in materials, products, processes, procedures and reporting the near miss / nonconformities in the near miss / nonconformity report.
Verification of implementation of corrective & preventive actions against the nonconformities and reporting results to line managers.
Preparation of final quality dossiers and maintaining backups of completed quality dossiers.
Submitting weekly report and requested information / statistics to QC Manager.
Liaison with QAQC Manager for all aspects of quality.

Company industry:
Oil & Gas
Job role:
Quality Control

Mechanical QC Inspector -Rotating Equipment-Aramco Approved

January 2016 - February 2017

Sejong Saudi Arabia L.L.C

Jeddah, Saudi Arabia

January 2016 - February 2017

• Monitoring activities on construction site like installation of equipments, grouting, pre alignment, parallelism and final alignment preparations.
• Responsible for inspection of rotating equipments final alignment.
• Inspection of preliminary coupling alignment and Ensuring shims are in accordance with codes and standards.
• Inspection of alignment of all rotating equipment, Centrifugal Pump, Reciprocating Pump, Centrifugal compressor, Fin fan cooler, Blower and packing units.
• Issue RFI documents including site quality plans, inspection test plans and work procedure for the Petrorabigh inspection.
• Performing the inspection, testing, qualification test assemblies and supervising/monitoring prior to offering the inspection on client.
• Checking the mechanical equipments, accessories/supports as per codes and process standard specifications for MRI.
• Implementing the approved quality plans, manuals, drawings, scope of work to perform the required inspection.
• Joining walkthrough meetings conducted by the PMT to discuss the issues of preservation.
• Calibrations of tools used for the inspection are verified for validity.
• Checking and signing log sheets for preservation of rotating and static equipments which are installed at site.
• Clear the comments of the walkthrough of PMT if any available and report to the PMT and Contractor.

Company industry:
Construction & Building
Job role:
Engineering

Mechanical Engineer/ Mechanical Inspector (Rotating)

October 2011 - January 2016

Rabigh Modern Co. Ltd.

Saudi Arabia

October 2011 - January 2016

• Study the drawing for the work execution.
• Scheduling the work for everyday production.
• Support the procurement for the material requirements and their quality.
• Supervising the work progress for quality and quantity.
• Safety considered as a first measure at the site.
• Complete execution of plumbing and firefighting for the industrial buildings near the gate.
• Installation of HVAC systems, ducting and insulation for the buildings.
• The materials and equipments are inspected before and after installation.
• • Giving approval for site inspection of preliminary coupling alignment and final alignment are within the tolerance as per codes and standards.
• Conducting inspection of all rotating equipment, Centrifugal Pump, Reciprocating Pump, Centrifugal compressor, Fin fan cooler, Blower.
• Designated Mechanical QC for rotating and stationary equipments in Power Generation.
• Review RFI documents including site quality plans, inspection test plans and work procedure for the R2IPP inspection.
• Maintenance, spare parts management for the installed equipments.
• Follow the ISO and IMS procedures for the quality of the procedures.
• Checking the mechanical equipments, accessories/supports as per codes and process standard specifications.
• Mechanical Equipment handled include Hydraulic Pump, Lube Oil Auxiliary Pump, Cooling Condenser Pump, Water Cooling System, Turbine, Generator, Boiler.
• Calibrations of tools used for the inspection are verified for validity.
• Implementing the approved quality plans, manuals, drawings, scope of work to perform the required inspection.

Company industry:
General Engineering Consultancy
Job role:
Mechanical Engineering

Mechanical QC (Rotating Equipment)

February 2010 - September 2011

Yanbu Steel Company

Jubail, Saudi Arabia

February 2010 - September 2011

• Designated Mechanical Inspector for rotating and stationary equipment in Gas and chemical Lines.
• Preparing RFI documents including site quality plans, inspection test plans, work procedure for the Saudi Aramco inspection.
• Witness performance and testing of procedure qualification test assemblies, supervise these activities.
• Checking the mechanical equipments, accessories/supports as per codes and process standard specifications.
• Reviewing the approved quality plans, manuals, drawings, scope of work to perform the required inspection.
• Calibrations of tools used for the inspection are verified for validity.
• Safety considered as a major measure at the site.

Company industry:
General Engineering Consultancy
Job role:
Quality Control

HVAC Engineer

April 2009 - February 2010

Dallah trading Co.

Jeddah, Saudi Arabia

April 2009 - February 2010

• Analyze the drawings and preparation of erection plan.
• Scheduling the work for daily production.
• Coordinate with other MEP engineers for any coincidence.
• Troubleshooting and solution making for best results.
• Analyzing lifting plans for the Package units to be installed.
• Inspection of the ducts and fittings to follow SMACNA and ASHRAE standards.
• Managing the complete workforce at the site for more production within minimum timeframe.
• Power terminations and Testing, commissioning, operation and maintenance of all equipments.

Company industry:
Mechanical Engineering
Job role:
Mechanical Engineering

Education

PetroRabigh Approval-Aramco Approval

January 2016

January 2016

Master's degree, Mechanical QC Inspector (Rotating Equipment)

Saudi Arabia

TWI Training and Examination

October 2015

October 2015

Diploma, CSWIP 3.1 Level 2 Welding Inspector

India

GPA (percentage): 90%

GPA (percentage): 90%

Have passed CSWIP 3.1 Level 2 welding inspector course and examination conducted by TWI. Registration no. 689656 Exam date : 25/09/2015

Dhanush Engg Services Pvt. Ltd.

June 2013

June 2013

Diploma, HVAC design and drafting

India

GPA (percentage): 100%

GPA (percentage): 100%

Design Drafting of Ducts Load Calculations equipment Selection Calculating Tonnage for buildings Sheet metal calculations All calculation related to HVAC design

Anna University, Chennai.

May 2009

May 2009

Bachelor's degree, Mechanical Engineering

India

GPA (percentage): 76%

GPA (percentage): 76%

B.E. Mechanical Engineering (Aerospace) Welding technology Sheet Metal Fluid Mechanics Aerodynamics Metallurgy

Cadd Centre

March 2009

March 2009

Diploma, Design and Analysis (CATIA and MSC NASTRAN)

India

GPA (percentage): 90%

GPA (percentage): 90%

Design and Modelling using CATIA Stress analysis using MSC NASTRAN

EMEA Higher Secondary School

March 2005

March 2005

Diploma, Plus Two (Science)

India

GPA (percentage): 83%

GPA (percentage): 83%

Science: Physics, Chemistry and Maths

Markazul Uloom Kondotty

March 2003

March 2003

High school or equivalent, Tenth

India

GPA (percentage): 78%

GPA (percentage): 78%

10th level SSLC

Skills

Manufacturing
Expert
Manufacturing
Expert
Peachtree
Expert
Peachtree
Expert
QuickBooks
Expert
QuickBooks
Expert
Science
Expert
Science
Expert
Catia
Expert
Catia
Expert
CATIA
Expert
CATIA
Expert
MS OFFICE
Expert
MS OFFICE
Expert
MS Operating system
Expert
MS Operating system
Expert
MSC NASTRAN
Intermediate
MSC NASTRAN
Intermediate
Pro E
Intermediate
Pro E
Intermediate
Tally ERP9
Expert
Tally ERP9
Expert
Focus Reach
Expert
Focus Reach
Expert
Peachtree
Expert
Peachtree
Expert
QuickBooks
Expert
QuickBooks
Expert
QC Welding inspector - CSWIP 3.1
Expert
QC Welding inspector - CSWIP 3.1
Expert
ASNT Level II Certification for MT, PT, UT, RT
Expert
ASNT Level II Certification for MT, PT, UT, RT
Expert
Manufacturing
Expert
Manufacturing
Expert
Science
Expert
Science
Expert
Catia
Expert
Catia
Expert

Languages

English

Expert

Malayalam

Expert

Hindi

Expert

Tamil

Expert

Arabic

Expert

Memberships

Saudi Council of Engineers

Mechanical Engineer

June 2012

Training and Certifications

Training
CSWIP 3.1 Level 2
TWI Training and examinations
Sep 2015

Hobbies and interests

Playing Football and Badminton
Swimming
Reading

Have read several books News