QA/QC Lead
Tiger Steel Engineering LLC
Total years of experience :14 years, 4 Months
• Spearheading the QA/QC department and give guidance with reference to the codes and standards
• Technical review of the Project specification during bidding & before Execution & Assisting the Sales team related to technical clarification during bidding
• Attend the Pre inspection meetings and Project initiation meetings to outline the project requirements prior to the start
• Preparation of Project specific Inspection and Test Plan, Quality Procedures related to welding and coating & Project Quality Plans
• Preparation of audit plans and audit schedules for the internal audits within the organization.
• Review the audit finding and prepare audit report and NCRs if any
• Review and approve CARs
• Preparing the Technical Queries & Assisting the Operation Manager for Preparing the Concession/Deviation Request
• Conducting Internal & 2nd Party Audits
• Outline company Procedures and Prepare the Company for client as well as external certification body audits
• Attending the Weekly Quality Meetings & Progress meeting along with clients
• Setting and Monitoring the Project specific KPIs & Preparing the Quality Performance Analysis Report
• Conducting the Meeting along with Subcontractors, Suppliers, and Service Providers & Manufactures for Technical Matters
• Preparing the QMS, FPC, WMS, AISC & ISO Audit related documents & Attending External Audits
• Part of Team for acquiring AISC, EN 1090-1, ISO 3834, ISO 9001 Certification for the Company.
• Conducting the training for welders, welding Foreman and Quality Inspectors
• Conducting inspection of the material, Coordinate and witness lab tests for raw materials weld samples, and Fasteners to ensure that they are as per the specifications
• Conducting WQT, WPQR & generating WPS, WPQR & WQT Certificates.
• Maintaining MRBs
• Supervise the effective implementation of all test and inspection schedules, ensure adherence to all procedures, and coordinate with various teams to perform quality audits on processes.
• Assist with employees to ensure knowledge of all quality standards, ensure compliance to all quality manuals and procedures, and collaborate with contractors and suppliers to maintain the quality of all systems.
• Monitor an efficient system, record project activities, and analyse all processes to ensure all work meets quality requirements.
• Manage all work methods, maintain quality assurance standards, monitor continuous application for all quality assurance processes, and recommend corrective actions for all operations.
• Liaise the Technical Engineer for submission of material submittals to consultant
• Recruiting for positions related to the Quality Control Inspector & Calculating the Monthly department overhead cost.
• Reviewing Mill Test Certificates, Product Data Sheets and Lab Reports.
• Spearheaded the QA/QC department and reported to Quality Control Manager.
• Inspected the materials upon delivery for approval.
• Organised various types of Non-destructive testing and computed quantities whenever required.
• Conducted inspection of the material to ensure that they are as per the client requirements.
• Generated RFI and coordinated with the clients.
• Generated MIS reports like Welder Performance Reports, Quality Analysis Reports, WPS, PQR.
• Conducted WQT and WPQR.
• Organised Lab Tests for Raw materials, welding samples and Fasteners.
• Maintained Master Log Register to know the details of materials released.
• Conducted the calibrations of welding machines, quiver and maintained the records.
• Conducted Raw material Inspection, Reviewing MTC and making MTR.
• Adhered to the site instructions.
• Reviewed the structural drawings and made comments.
• Monitored the ongoing projects and verified the quantities of work completed.
• Attended the QC meetings and prepared the minutes of the Meeting.
• Supervised and inspected all mechanical works in fabrication.
• Conducted inspection of all joints welded during fabrication, various non-destructive tests like PT, UT, MPT&RT.
• Generated Dimensional, Weld Visual Reports.
• Compared the drawings with the actual site conditions for approval.
• Conducted verification of contractor’s evaluation with actual evaluation.
• Supervised Dimensional and Welding Inspectors.
• Spearheaded the role of Site Mechanical Engineer and reported to the Project Manager.
• Inspected the materials upon delivery for approval and counting the quantities received.
• Performed different Non-destructive tests to analyse the quality standards.
• Adhered to the material specification and workmanship.
• Prepared punch list and followed up with the execution.
• Reviewed the structural drawings and made comments.
• Monitored the ongoing projects and reviewed the daily construction report of the Contractor.
• Participated in the construction meetings and prepared minutes.
• Supervised and inspected all the mechanical works pertaining to fabrication & erection yard.
• Created protocol for each column, including northing, easting, vertical & horizontal alignment of each column.
• Comparing the shop drawings with the actual site condition for approval.
• Conducted site inspection of fabrication yard to analyse the progress of the work.
• Comparing the actual work with the drawings.
• Performed welding tests, prepared DPR and DPT Tests on welding materials and checked each joint after fitting.
• Generated DPR and inspected each joint of the pipe after the fitting and welding process.
• Executed fabrication and erection of piping.
• Conducted inspection of pipes at every stage to maintain quality.
• Acted as a liaison between the contractors and the client regarding the work progress and completion.
• Conducted inspection and testing of Fire alarm systems.