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Karim Fathy, Production Engineer

Karim Fathy

Production Engineer·ZITCO FACTORY FOR OIL RECYCLE

Kuwait

Bachelor's degree, Petroleum Refining, Natural Gas Processing and Petrochemicals Engineering

Work experience

Total years of experience: 10 years, 11 months

Production Engineer

September 2024 - Present

ZITCO FACTORY FOR OIL RECYCLE

Al Ahmadi, Kuwait

September 2024 - Present

- Analyzing and improving existing production processes for efficiency and quality.
- Ensuring Product quality and compliance with industry standards and regulations.
- Identifying opportunities to reduce Production costs while maintaining quality.
- Providing technical expertise, diagnostics and problem resolutions as part of their day-to-day responsibilities.
- Diagnosing issues and inefficiencies in manufacturing processes. - Track all materials, equipment, and labor, and report daily production figures.
- Remaining up to date on the most recent developments and advancements in engineering and production.
- Communicate with clients and vendors to obtain materials and/or equipment needed.
- Support and lead continuous improvement, problem solving and process improvement activities.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Chemical Engineering

Production Engineer

September 2024 - Present

ZITCO FACTORY FOR OIL RECYCLE,

Al Ahmadi, Kuwait

September 2024 - Present

• Analyzing and improving existing production processes for efficiency and quality.
• Ensuring Product quality and compliance with industry standards and regulations.
• Identifying opportunities to reduce Production costs while maintaining quality.
• Providing technical expertise, diagnostics and problem resolutions as part of their day-to-day responsibilities.
• Diagnosing issues and inefficiencies in manufacturing processes.
• Track all materials, equipment, and labor, and report daily production figures.
• Remaining up to date on the most recent developments and advancements in engineering and production.
• Communicate with clients and vendors to obtain materials and/or equipment needed.
• Support and lead continuous improvement, problem solving and process improvement activities.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

QC Engineer

June 2022 - July 2024

Petrojet

Asyut, Egypt

June 2022 - July 2024

Contractor: Technip Energies Owner: ANOPC

Responsibilities:
• Review and check welding procedures.
• Ensuring the validity of welding machines and its calibration.
• Verify welder and welding procedure qualification compliance.
• Performing Welding and mechanical inspections.
• Performing as built drawings and conducting any necessary modifications in reference mechanical drawings.
• Preparing RT map for the tanks according to API 650.
• Preparing Weld map for the tanks.
• Dimensional inspection of Storage tanks.
• Weld visual inspection of Storage tanks.
• Inspection for Tank Roundness, Peaking, plumbness and Banding.
• Interpretation of Radiographic films.
• Performing all NDE Examinations.
• Responsible against all construction team technical queries and provide them with a suitable reply.
• Identify problems and propose procedural improvements.
• Technical review of project specifications, contracts, and official letters.
• Review contract requirements and vendor/contractor compliance.
• Responsible for making all QC Documentations.

Company industry:
Oil & Gas
Job role:
Quality Control

QC Engineer

June 2022 - July 2024

PETROJET. ASSUIT HYDROCRACKING COMPLEX PROJECT,

Asyut, Egypt

June 2022 - July 2024

• Review and check welding procedures.
• Ensuring the validity of welding machines and its calibration.
• Verify welder and welding procedure qualification compliance.
• Performing Welding and mechanical inspections.
• Performing as built drawings and conducting any necessary modifications in reference mechanical drawings.
• Preparing RT map and Weld map for the tanks according to API 650.
• Dimensional inspection of Storage tanks.
• Weld visual inspection of Storage tanks.
• Inspection for Tank Roundness, Peaking, plumbness and Banding.
• Interpretation of Radiographic films.
• Responsible against all construction team technical queries and provide them with a suitable reply.
• Identify problems and propose procedural improvements.
• Technical review of project specifications, contracts, and official letters.
• Review contract requirements and vendor/contractor compliance.
• Responsible for making all QC Documentations.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Quality Control

DCS Operations Engineer

May 2018 - December 2021

TCI Sanmar Chemicals S.A.E

Port Said, Egypt

May 2018 - December 2021

Vinyl Chloride Monomer (VCM-3) Processing Unit

Responsibilities:
• Operate the DCS (Distributed Control System) for plants startup and shutdown operations in order to meet Companys objectives and production targets.
• Monitor and control all process parameter conditions such as flow rates, pressures, temperatures, levels, etc, through displays, graphics and trend logs.
• Communicate with field operators for parameter adjustments in field.
• Report to Shift Supervisors in case of parameter abnormalities and process deviations immediately.
• Makes minor plant adjustments when necessary and reports any serious faults to the Supervisor with appropriate remedial
actions, implements immediately the approved actions, procedures and standard emergency responses.
• Takes immediate corrective actions to limit risk to personnel, plant equipment and production during emergency situations.
• Monitor & Control the usage of raw materials, chemicals and other plant utilities effectively to an optimum level in safe manner.
• Ensure the safe shutdown, isolation and blow down of relevant Section / plant during emergency situations.
• Assist in studying the problem and issues arising in the operation and process to identify suitable remedial measures.
• Identify and investigate the faults and inform the concerned departments, for remedial action.
• Adhere to Companys HSE policy, standards and approved operating procedures while performing the duties / tasks.
• Perform other related duties as assigned by Supervisor such as taking part in training / developing new recruits / implementing orientation programmes, preparing necessary reports, plant shutdown and start-up procedures, etc

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

DCS Operations Engineer

May 2017 - December 2021

TCI SANMAR CHEMICALS S.A.E,

Port Said, Egypt

May 2017 - December 2021

• Operate the DCS (Distributed Control System) for plants startup and shutdown operations in order to meet Companys
objectives and production targets.
• Monitor and control all process parameter conditions such as flow rates, pressures, temperatures, levels, etc, through
displays, graphics and trend logs.
• Communicate with field operators for parameter adjustments in field.
• Report to Shift Supervisors in case of parameter abnormalities and process deviations immediately.
• Makes minor plant adjustments when necessary and reports any serious faults to the Supervisor with appropriate
remedial actions, implements immediately the approved actions, procedures and standard emergency responses.
• Immediate corrective actions to limit risk to personnel, plant equipment and production during emergency situations.
• Control the usage of raw materials, chemicals and other plant utilities effectively to an optimum level in safe manner.
• Ensure the safe shutdown, isolation and blow down of relevant Section / plant during emergency situations.
• Assist in studying the problem and issues arising in the operation and process to identify suitable remedial measures.
• Identify and investigate the faults and inform the concerned departments, for remedial action.
• Adhere to Companys HSE policy, standards and approved operating procedures while performing the duties / tasks.
• Perform other related duties as assigned by Supervisor such as taking part in training / developing new recruits /
implementing orientation programs, preparing necessary reports, plant shutdown and start-up procedures, etc

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

Field Operations Engineer

January 2016 - May 2018

TCI Sanmar Chemicals S.A.E

Port Said, Egypt

January 2016 - May 2018

Vinyl Chloride Monomer (VCM-2) Processing Unit

Responsibilities:
• Works outside in the plant and is in constant communication with the Panel Operator and Lead operater directly and/or by radio in field operations such as making manual adjustments to valves and equipment etc.
• Observe local instruments, gauges, and meters to verify conformance to standard operating practice.
• Patrol the plant and ensures that the equipment is operating normally and that no unusual conditions exist.
• Responsible for preparing equipment for maintenance including isolation, draining, steaming, and other procedures as required.
• Responsible for preparation such as plant isolation etc., for day-to-day maintenance work.
• Take appropriate actions in accordance with Panel Operator and Lead Operator in case of emergency.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Project Engineer

January 2016 - May 2017

TCI SANMAR CHEMICALS S.A.E,

Port Said, Egypt

January 2016 - May 2017

• work with clients and other engineers to define the scope of a project, including the technical requirements and
budgetary constraints.
• Implement designing of the chemical processes in the project, ensuring that these designs are optimized for efficiency,
safety, and cost-effectiveness.
• Prepare technical documentation, including process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs),
and other necessary specifications for the project.
• Responsible for managing project timelines, ensuring that all tasks are completed on schedule and that any delays are
addressed promptly.
• Work with cross-functional teams, including chemical engineers, mechanical engineers, construction teams, contractors,
and clients, to ensure that the project is executed smoothly.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

Chemical Sales Engineer

January 2015 - December 2015

International Trade Office (ITO)

Cairo, Egypt

January 2015 - December 2015

- Sell a variety of chemicals to be used in different industries.
- Keep management informed by submitting activity and results reports, such as daily call reports, weekly work plans, and monthly and annual territory analysis.
- Resolve customer complaints by investigating problems; developing solutions; preparing reports, and making recommendations to management.
- Develop and grow the commercial relationships of assigned leading industrial customers while prospecting for new accounts to increase market penetration.
- Forecast sales to enable operations planning, introduce product innovations and maintain active memberships.
- bring the new business by targeting new market segments
- Attend bidding and final negotiations with customers. Review Technical Proposal/Checklist, Commercial Proposal/Checklist.
- Initiate & identify current and future customer needs and convert them to revenue.

Company industry:
Merchandising
Job role:
Engineering

Education

Suez University

June 2013

June 2013

Bachelor's degree, Petroleum Refining, Natural Gas Processing and Petrochemicals Engineering

Egypt

GPA (percentage): 71%

GPA (percentage): 71%

Faculty of Petroleum and Mining Engineering

Faculty of Petroleum and Mining Engineering, Suez University

June 2013

June 2013

Bachelor's degree, Petroleum Refining, Natural Gas Processing Engineering

Egypt

Skills

Inspection
Expert
Inspection
Expert
Chemical
Expert
Chemical
Expert
Natural Gas
Expert
Natural Gas
Expert
Petrochemical
Expert
Petrochemical
Expert
Refining
Expert
Refining
Expert
FOURGEN COMPUTER-AIDED SOFTWARE ENGINEERING (CASE) TOOLS
Expert
FOURGEN COMPUTER-AIDED SOFTWARE ENGINEERING (CASE) TOOLS
Expert
OPERATIONS
Expert
OPERATIONS
Expert
APPLICATION PROGRAMMING INTERFACE (API)
Expert
APPLICATION PROGRAMMING INTERFACE (API)
Expert
COMMUNICATIONS
Expert
COMMUNICATIONS
Expert
DISTRIBUTED CONTROL SYSTEMS
Expert
DISTRIBUTED CONTROL SYSTEMS
Expert
VALVES (PIPING)
Expert
VALVES (PIPING)
Expert
PARAMETER
Expert
PARAMETER
Expert
CONSTRUCTION
Expert
CONSTRUCTION
Expert
WELDING
Expert
WELDING
Expert
INTERNATIONAL TRADE
Intermediate
INTERNATIONAL TRADE
Intermediate
MANAGEMENT
Expert
MANAGEMENT
Expert
MICROSOFT OFFICE
Expert
MICROSOFT OFFICE
Expert
MICROSOFT WORKS
Expert
MICROSOFT WORKS
Expert
Inspection
Expert
Inspection
Expert
Chemical
Expert
Chemical
Expert
Natural Gas
Expert
Natural Gas
Expert
Petrochemical
Expert
Petrochemical
Expert
Refining
Expert
Refining
Expert
ANALYTICAL THINKING
Intermediate
ANALYTICAL THINKING
Intermediate
INTERPERSONAL COMMUNICATIONS
Intermediate
INTERPERSONAL COMMUNICATIONS
Intermediate
LEADERSHIP
Intermediate
LEADERSHIP
Intermediate
MANUFACTURING OPERATIONS
Intermediate
MANUFACTURING OPERATIONS
Intermediate
MINING ENGINEERING
Intermediate
MINING ENGINEERING
Intermediate
PRODUCT QUALITY QA QC
Intermediate
PRODUCT QUALITY QA QC
Intermediate
PRODUCTION PROCESS
Intermediate
PRODUCTION PROCESS
Intermediate

Languages

Arabic
Expert
English
Expert

Memberships

Kuwait Society Of Engineers (KSE)

Member

January 2025

Training and Certifications

Certifications
Liquid Penetrant
Certified Non-Destructive tests "NDT" Level II according
Aspen HYSYS 3.2 Dipec
Hazope Study
Process Control
Aspen HYSYS 8 OGS