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khalid al sager, Asset Management Manager

khalid al sager

Asset Management Manager· NWC Southern Cluster Project (Equalia, Acciona, Haaco,Tawzea Consortium Privatization Team)

Saudi Arabia

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 23 years, 6 months

Asset Management Manager

June 2022 - Present

NWC Southern Cluster Project (Equalia, Acciona, Haaco,Tawzea Consortium Privatization Team)

Albaha, Saudi Arabia

June 2022 - Present

June’22 to Current International Water Distribution Co. - Tawzea, Albaha, KSA
Asset Management Manager, Highlights
• Asset Manager at NWC Southern Cluster Project (Equalia, Acciona, Haaco, Tawzea Consortium Privatization Team).
• Leading a team of Engineers and Specialists (ME, EE, I&C, and GIS) to achieve department Objectives and Goals.
• Development of O&M and Asset Engineering KPI's, overseeing departments performances, issuing monthly reports,
reporting deviations to stake holders with suggested corrective measures.
• Maintained excellent support and good relationship & networking with NWC Stake Holders and staff.
• Oversaw team Training & Led Individuals’ Career Development Plans & Successors Development Program.
• Managed and controlled Department Budget (CAPEX & OPEX, CIP).
• Developed Assets team structure and Maintenance system processes workflows.
• Defined Staff’s/individuals’ Roles & Responsibilities, SLA & RACI Matrix to assure Business Continuity and smooth
integration with other partner departments (EHSSQ, O&M, Smart Operations, Customer Services, Shared Services:
HR, GS, Projects, Finance, Procurement & Warehouses).
• Developed and deployed Asset Maintenance Plan (AMP) with the latest Best Practices of maintenance strategies.
• Deployment of 5S and Lean Management strategies in Maintenance workshops and warehouses.
• Leading weekly management walk-downs to measure staff compliance to ESSQ regulations and rules.
• Effectively participating in the Monthly Steering Committee Performance Review Meetings.

Company industry:
1368
Job role:
Management

Operations and Maintenance Manager

April 2019 - March 2023

Saudi Irrigation Organization

Hofof, Saudi Arabia

April 2019 - March 2023

Operations and Maintenance Manager, Highlights
• Leading a team of 5 units’ managers and a team of 510 employees (Section Managers, Engineers, Specialists,
Trades (Operators &Technicians) and labors) to achieve their targets.
• Led the development and Deployment of O&M KPI’s & assured adherence to established Objectives and Goals.
• Maintained excellent support and good relationship & networking with SIO stake holders.
• Managed department budget, developed cost saving proposals and optimized inventory levels.
• Developed Department Hierarchy, Defined each job title JD’s & Objectives and Roles & Responsibilities.
• Led the weekly performance review meetings to enhance plant reliability and availability.
• Effectively led the transformation from Traditional/Corrective Maintenance Management system to CMMS
(Computerized Maintenance Management System) and Planned Maintenance through the deployment of SAP-ERP.
• Led a committee to establish Risk Management Department in SIO in accordance to ISO 31000.
• Led a committee to establish a system to manage External work permits to manage conflicts with other government
agencies and Business Partners.
• Assured compliance to EHSS regulations, requirements, procedures and Safety protocols.
• Effectively participating in the Monthly Steering Committee Performance Review Meetings.
• Effectively participating in trades & operators, competencies development (Training & sponsorship programs at NITI).

Company industry:
1368
Job role:
Management

Asset Engineering Manager

September 2017 - April 2019

Saudi Kayan Company (SABIC Affiliate)

Jubail, Saudi Arabia

September 2017 - April 2019

Asset Engineering Manager, Highlights
• Assumed the role of Acting Senior Manager for Asset Engineering Department (AED) for 6 months.
• Led 46 Professionals in 4 sections (Rotating Equipment, Electrical, Instrumentation & Control and Plant Reliability).
• Led a team of 12 professionals (RE Engineers) to achieve department Objectives and Goals.
• Oversaw plants technical support during Critical Shutdowns and Revamps in timely and professional manners.
• Assured the deployment of AED Quality Assurance System during TA major activities and hold points.
• Maintained excellent support and good relationship & networking with Saudi Kayan stakeholders.
• Maintained strong bonds with SABIC Asset Technology Center, SABIC affiliates, vendors and services providers.
• Participated in Plants/Assets Risk Assessments and obtaining SAFER during major breakdowns.
• Led Negotiations to launch new reliability initiatives as “Fixed Fee Contract Mechanical Seal Reliability Program”
with Flowserve and Operation Care Program (OCB).
• Assured Adherence to SHEMs, O&M SOP procedures and Safety Protocols Mandates.
• Spearhead Best Practices Deployment and SABIC Technical Alerts implementations.
• Managed department budget and developed cost saving proposals and optimized inventory levels.
• Monitored and measured O&M adherence to established KPI's and department objectives.
• Maintained timely records of reporting new findings and abnormalities for critical machines failures and outages.
• Lead the weekly plant performance review meetings to enhance machinery’s reliability and availability.
• Oversaw the development of individuals Talent Review Plan (TRP) for team members.
• Effectively participating in the Monthly Steering Committee Performance Review Meetings.
• Effectively participating in Engineers competencies development (Training Plans).

Company industry:
1360
Job role:
Manufacturing

Manager, Smelter Maintenance Cast-house plant

April 2013 - November 2015

Ma'aden Aluminium (Saudi Arabian Mining Company)

Ras Al Khair, Saudi Arabia

April 2013 - November 2015

Maintenance Manager - Aluminum Smelter Cast House Area, Highlights:
• Leadership of a team of 2 superintendents, 8 supervisors and 96 trades, and directly reporting to Operations Director.
• Led the central services (Air compressors and utilities) O&M activities and shift coverage.
• Led commissioning & startup activities in Cast House plant.
• Development of organization chart, department hierarchy, staff Job Descriptions and Roles & Responsibilities.
• Developed maintenance team structure and system process flow.
• Oversaw the development of consumables materials and maintenance tools lists for both O&M crews.
• Developed and deployed Asset Maintenance Plan (AMP).
• Developed yearly Capital spares and capital project proposals and led their implementations.
• Developed O&M KPI's and measured performance against plant established goals.
• Led Operation Excellence implementation team in alliance with ALCOA CoE (Center of Excellence) organization.
• Developed Trade-to-Supervisors progression program for O&M staffs.
• Led Job Qualification Program (JQP) implementation for Maintenance Trades and Operators.
• Developed Maintenance Training Program (MTP) and Operation Training Program (OTP) for apprentice employees
with JTI (Jubail Technical Institute).
• Significantly improved plant uptime and minimized breakdowns.
• Deployed 5S and Lean Management strategies in the Cast house plant and Maintenance workshops.
• Led Deployment of Suggestion system and oversaw implementation of best suggestions.
• Led weekly management walk-downs to measure staff compliance to Safety regulations and rules.
• Participated in employment campaigns for O&M (Local and External campaigns).
• Managed department budget and developed cost saving proposals and optimized inventory levels.
• Led the weekly performance reviews to minimize downtime and improve plant reliability and availability.
• Achieved the highest record of Safe-Man-Hours in Maaden without any injury in the Smelter plant for 2014.

Company industry:
Mining & Quarrying
Job role:
Management

Manager, Maintenance Planning

April 2012 - April 2013

maaden

Saudi Arabia

April 2012 - April 2013

• Led a team of planning superintendent, a supervisor and 14 planners
• Developed Trade-to-Planner progression program for maintenance staff
• Led eAM Phase II (Oracle) project implementation
• Developed eAM strategies and PM programs
• Assured spare Parts spreadsheets and maintenance strategies uploads into Oracle
• Controlled maintenance warehouse inventories

Company industry:
Mining & Quarrying
Job role:
Management

Maintenance Superintendant

September 2010 - March 2012

Saudi Arabian Mining Company - Ma'aden

Khobar, Saudi Arabia

September 2010 - March 2012

• Led a team of 4 supervisors and 48 trades
• Member of ALCOA CoE (Center Of Excellence) organization
• Developed department Organization chart
• Reviewed commissioning & start-up and 2 years spare parts lists
• Developed maintenance strategy (AMP - Asset Maintenance Plan)

Company industry:
Mining & Quarrying
Job role:
Management

Rotating Equipment and Reliability Engineer

March 2007 - September 2010

SIPCHEM (Saudi International Petrochemical Company)

Eastern Province, Saudi Arabia

March 2007 - September 2010

• SIPCHEM CoE team member
• Led JAC (Jubail Acetyls Complex) commissioning & startup
• Assigned as Rotating Equipment SME (Subject Mater Expert) to support IPC (International Polymers Complex) phase III expansion
• Led Synthetic Gas compressors revamp activities during 2008 Turnaround
• Led Synthetic Gas Turbine failure
• Led vaporizer feed pump frequent failures
• Led & witnessed Factory Acceptance Tests (FAT)
• Focal point for maintenance engineering activities
• Ensured effective planning and execution of planned and corrective work
• Improved plant Reliability by developing strategies, procedures and design improvements

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

Reliability Engineer & RCM facilitator

June 2001 - March 2007

KEMYA (Al jubail petrochemical Company - SABIC & Exxonmobil JV)

Eastern Province, Saudi Arabia

June 2001 - March 2007

Lead Engineer - Rotating Equipment & Reliability
Highlights
• Nominated as member of Sipchem CoE (Center of Excellence).
• Worked as Rotating Equipment SME (Subject Mater Expert) for phase II expansion project (Jubail Acetyls Complex)
and spearheaded commissioning & startup activities.
• Assigned as Point of contact (POC) for Engineering activities to assure effective planning and execution of planned
and corrective maintenance activities.
• Improved plant Reliability by developing maintenance strategies, procedures and design improvements plans.
• Developed Critical Equipment Operating windows and KPI's.
• Led Synthetic Gas compressors revamp and plant Turnaround.
• Led major RCA Teams (Resolved Syn Gas Turbine lifting rod failure).
• Led vaporizer feed pump structural modification and resolved frequent failures issues.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

Wire Line Field Engineer (Trainee)

March 2001 - May 2001

Schlumberger Oil Services Company

Eastern Province, Saudi Arabia

March 2001 - May 2001

Wire Line Field Engineer
•Performed jobs for open / closed holes in ARAMCO fields

Company industry:
Oil & Gas
Job role:
Engineering

Education

Michigan Technological University

December 2000

December 2000

Bachelor's degree, Mechanical Engineering

United States

GPA (point): 2.71 out of 4

GPA (point): 2.71 out of 4

Michigan Technological University (MTU), Houghton, MI, USA •BS degree of Mechanical Engineering (graduation date: Dec 2000) •Cumulative GPA 2.67 out of 4.0 •Government Scholarship

Skills

Certified Internal Auditor
Expert
Certified Internal Auditor
Expert
Talent Acquisition
Expert
Talent Acquisition
Expert
Strategy Development
Expert
Strategy Development
Expert
Business Development
Expert
Business Development
Expert
Problem Solving
Expert
Problem Solving
Expert
Problem solving and root cause analysis
Expert
Problem solving and root cause analysis
Expert
Certified as ISO 9001 & 14001 Internal Auditor
Intermediate
Certified as ISO 9001 & 14001 Internal Auditor
Intermediate
Leadership
Expert
Leadership
Expert
Communication skills
Expert
Communication skills
Expert
strategy and road map development
Expert
strategy and road map development
Expert
KPI development
Expert
KPI development
Expert
Roles and Responsibilities defining - RACI
Expert
Roles and Responsibilities defining - RACI
Expert
Risk Management and Losses Prevention
Expert
Risk Management and Losses Prevention
Expert
Advance Supervisory Excellence – Certified Facilitator
Expert
Advance Supervisory Excellence – Certified Facilitator
Expert
Safety Contracts development
Expert
Safety Contracts development
Expert
logistics
Beginner
logistics
Beginner
lean manufacturing
Intermediate
lean manufacturing
Intermediate
supply chain management
Intermediate
supply chain management
Intermediate
maintenance management
Expert
maintenance management
Expert
maintenance planning
Expert
maintenance planning
Expert
operations management
Expert
operations management
Expert
problem solving
Expert
problem solving
Expert
team leadership
Expert
team leadership
Expert
Project Management
Expert
Project Management
Expert
Recruitment
Expert
Recruitment
Expert
Financial Control
Expert
Financial Control
Expert
Business Development
Expert
Business Development
Expert
Problem Solving
Expert
Problem Solving
Expert

Languages

Arabic
Expert
English
Expert

Training and Certifications

Certifications
Leadership and Management
ISO 9001(QMS) and ISO 14001 (EMS) internal Auditor
Advance Supervisory Excellence
Apollo RCA (Reality Charter)

Training
Finance for non Fiinance
Insead Business School
Jun 2014
Reliability Centered Maintenance – RCM
Meriduim