Mahmoud ِAbd El-Rahman Abd El-Salam Emam Allam

• Establishing the project quality control and assurance plans in accordance with contract, specifications and PSC procedures.
• Ensure of the proper implementation and compliance with quality plans and quality related procedures during project design, fabrication, installation and delivery.
• Defines and measures the overall effectiveness of the project quality plan.
• Reviewing of all Project quality documents before Client submittal (Ex, ITP’s, Welding, Material, NDT, Painting…etc) to ensure compliance with contract and specifications.
• Verify and check that last revision of Drawings, Specifications, Method Statement and ITP are available at work site and well understood by quality team and other concerns.
• Ensure of the proper implementation of QA/QC method of statements within the project scope.
• Coordinate with Client representative regarding shop and site audit.
• Coordinate and witness all third party/subcontractors relevant tests conducted at shop and site as required.
• Trouble Shooting for Quality Related Problems.
• Control, follow up for the proper close out of non-conformance in according to PSC control procedures, and ensure of proper implementation of related corrective/preventive action (If any).
• Ensure proper implementation of the equipment and tools calibration procedures.
• Lead and Participate in all certification and renewals related to Quality, Safety and Environmental Management Systems.
• Lead and Participate in certification and renewals related to ASME Quality Management systems related to ASME A, S, U and PP Certification Marks, as well as National Board Certification NB and R Stamp.
• Participate in the Business Development System through presentations, study, and estimation required for new customers and project.

Managing of all related quality control activities for fabrication activities within PSC fabrication shop; and erection activities within PSC sites.
Scope of work: Steel structure, piping and plate works
Projects: Water treatment, power boilers, oil and gas, ...etc.

1- Coordinate, Lead and Control for all QA Activates through all DSD shops
and sites Related to the following sections:
- Certification and Training Group.
- QMS & HSE Audit Group.
- Inspection and Analysis Group.
- Documentation Group
- Calibration and Material Testing Group.
2- Participate for the control of some critical QA/QC activities as per QA/QC
Manager Directive. For example:
- Material control.
- NDT control.
- Welding control.
Systems: ISO 9001, ISO 14001, OHSAS 18001, DIN 18800-7, AD 2000, EN
ISO 3834-2 and ASME S, U, U2 & R stamps.
In addition: Still assigned as QA/QC Coordinator for SRT Project
64m Sardinia Radio Telescopic, SRT, Italy.
Client: MT-Mechatronics GmbH.

Responsibilities :
1- Preparation of Contract and Project Specification Over View Report.
2- Preparation of Quality Plan and ITP's
3- Preparation of NDT and Other Inspection Procedures.
4- Deal with Client for all QA/QC Issues.
5- Trouble Shooting for Quality Related Problems.
6- Follow up of the Implementation of the Quality System Within the Project
Scope.
7- Reporting to Quality Manager and Project Manager Through Quality
Weakly Status Report.
8- Coordinate, Lead and Control for all QA/QC Activates Related to My Scope
Projects.
9- Conduct Internal Planned Audits for My Scope Projects
All the above done or under progress for the following Projects:

• 64m Sardinia Radio Telescopic, SRT, Italy.
Client: MT-Mechatronics GmbH.
• Two Primary Reformers, for SAE ( EAgrium )Company
Scope: Steel structure, ducts and stacks.
Contractor: Udhe GmbH.
• Two STAR Reformers, for A.R.E Company
Scope: Steel structure, ducts and stacks.
Contractor: Udhe GmbH.

.1- Fabrication department:

 Managing all fabrication activities related to all factories and departments.
 Preparation for the new modifications projects for Factory 1 and 2 started in the 1St of January, 2007.
 Preparation of all fabrication procedures for critical and complex items.
 Preparation of welding procedures for different types of materials and processes.
 Re-qualification for our welders.

2. Re-manufacturing Department:

 Managing all hard facing activities ( Hard facing by welding or brazing of tungsten carbide chips ).
 Preparation of welding procedures for different types of hard facing materials and applications ( For example, hard facing of extruders augers, pressure heads, mixing blades, hammer mills, heat resistance facing of spinning discs
 Preparation of welding procedures for the repairs of heavy equipments with follow up of the implementation as per request of heavy equipment department
 Re-qualification for our welders.
 Preparation of the quality system related to the hard facing activities ( Process flow charts, procedures, documentation system, …. etc. ).
 Researches for new materials, machines, ideas and suppliers; helping in the reduction of process cost with quality improvement.

3. Hard Chrome plating department:

 Leading the department team in the preparation of complete and detailed quality system for the chrome plating shop, including; plating procedures for each types of incoming materials, periodic statistical analysis for incoming materials and productivity, quality inspection reports, chemicals monitoring, anode design, preventive maintenance for chromic bathes, and, …..etc.
 Follow up of the implementation of the quality system day by day.
 Follow up the expansion project of chrome plating shop.
 Researches for new materials, machines, ideas and suppliers; helping in the reduction of process cost with quality improvement

14th Jan - 20th Apr-2000 Kahromika Company (Through Material Engineering Office Under Supervision of Hitachi ), Toshka, Egypt
QC and NDT Engineer
Project : Mobarak Pump Station in Toshka.

19th - 25th Oct. 2002 Rakaa company( Through material Engineering Office), Turbans Supplying, Riyadh, Saudi Arabia.
Presentation on the Use of NDT, and Failure Analysis in Steel Industries.

5th May-2000 - 27th July-2003 Tersana Company (Through Material Engineering Office Under Supervision of ALSTOM power.), Embaba, El Giza, Egypt
Quality Control Engineer And Welding Inspector

Project : Damietta New Delta Lock

 11th April - 23th Aug -2002 Gasco Company ( Through Material Engineering Office Under Supervision of Gasco ), Port Said, Egypt
NDT Engineer ( As a Third Party and Representative of Cairo University).
Project : Ediko-Damietta Gas Pipe Line ( Inspection on 10, 000 Pipes )

1st March- 26th April 2003 - SGS Group Egypt Ltd ( Through Material Engineering Office), Competence Center, Marriouteya, Sakkara Rod, Harraneya, Osman Brige extension, Haram, El Giza, Egypt.

Quality Control Engineer And Welding Inspector
Project : Damietta LNG

5th Dec-2004 - Nov. 2005 Arab Contactors Company ( Through Material Engineering Office.), EL Giza, Egypt

QC Engineer
Project : OBAJANA CEMENT PLC, NIGERIA
In most of the above projects:
Responsibilities : Leading a Group of Quality Engineers and Technicians for the Following Activities:
 Consultancy on All Fabrication Activities.
 Conducting and Witness on VT, PT, RT and UT Inspection Activities.
 Witness on Mechanical Testing for Received Materials.
 Quality Documentation and Review.
 Pre- Assembly and Final Dimension Check.
 Troubleshooting for Technical Problems.

 Painting Inspection.

• 1998 - 1999 Working part time for the follow up of test samples selection and preparation.
• 1999 - 2001 Manager of the Lab Under the Supervision of Prof. Dr. Mohamed Rafaat El Koussy, Professor of Metallurgical Engineering, Cairo University, Faculty of Engineering, El Giza.
• Conducting and Witness of Mechanical Testing
• Deal with Customers and Their Supervisors.
• Documentation.
• Conducting Macro and Microstructure Investigations.
• Conducting Failure Analysis Investigations
• Training for the New Technicians and Students of the Metallurgical Engineering Department on all of the above.