Mohammad Marzouk, Factory Manager

Mohammad Marzouk

Factory Manager

Fire and Hazard Control equipment CO.

Lieu
Arabie Saoudite - Khobar
Éducation
Baccalauréat, Mechanical Engineering (Mechatronics Branch)
Expérience
19 years, 11 Mois

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Expériences professionnelles

Total des années d'expérience :19 years, 11 Mois

Factory Manager à Fire and Hazard Control equipment CO.
  • Arabie Saoudite - Dammam
  • Je travaille ici depuis mai 2017

Management of the sheet metal factory manufacturing
- Hollow metal fire rated and non fire rated doors,
security doors, and Blast resistant doors.
- Hose reel cabinets, and other fire fighting cabinets.
- Other metal and sheet metal products.

The daily activities include:

1) Develop the factory departments : production, estimation, engineering.
2) Budgeting, and inventory.
3) Cost Control.
4) Product development (sheet metal products)
5) Product certification development.
6) Automate the factory production process.
7) Quality control, and HSE activities of the plant.
8) Resources utilization (space, Machines, manpower, ...)
9) Development of (Machinary, Manpower, Systems and Procedures)
10) Suppliers and subcontractors development.
11) Associated trading activities.

Factory Manager à Saudi Prefab Houses factory (SPH)
  • Arabie Saoudite - Dammam
  • janvier 2015 à mai 2017

Complete management of Hollow metal fire rated and non fire rated doors manufacturing processes, security doors, and Blast resistant doors manufacturing, and wooden doors manufacturing, the daily activities include:

1) develop the factory departments production, estimation, engineering, and sales.
2) systemize the factory operations (purchasing, stores, dispatch)
3) budjeting, cash flow control, and inventory
4) cost control and reduction
5) Data Automation
6) product certification development.
7) change the factory from manual production procedure to automatic and semi-automatic production procedures
8) quality department setup
9) resources utilization (space, Machines, manpower, ...)
10) planning the phases of development (Machinary, manpower, systems and procedures)

and many daily inputs in all factory departments

Engineering Manager à Wajhat Metal Industries
  • Arabie Saoudite - Riyad
  • février 2013 à décembre 2014

-Manage day to day activities of:

Estimation, Design, shop drawings, fabrication drawings, and CNC programming, for steel door projects, or any other steel product.

-steel door certification fire rating and others.

-product specification and standardization.

Engineering Manager à Motasim Al Daour Factory for metal industries
  • Arabie Saoudite - Riyad
  • janvier 2011 à janvier 2013

1.Product development
2.Product certification (UL for fire rated Doors)
3.Production control and training.
4.Production planning
5.Applying lean manufacturing techniques in production lines.
6.Manpower recruiting (Technical Engineers and Operators)
7.Engineering management (Design, Planning, Estimation, Detailing, and CNC programming)
8.Quality department setup.
9.Introducing new products for factory

Production Manager à Al Raghad Factory
  • Arabie Saoudite - Riyad
  • août 2009 à janvier 2011

Position: Production Manager (fiber optic network devices (FTTH), and IT cabinets factory)
Responsibilities:
1. Factory setup and machines layout.
2. Manpower recruiting.
3. Process improvements, and machines reliability
4. Applying lean manufacturing techniques, kaizen, 5S's methods.
5. Engineering Management, and design of FTTH devices (ODFs, Patch pannels, splitter pannels, FDTs, ...), and produce the product as per saudi telecom company specifications.
6. get the certificate of product from STC.
7. Management of all production and maintenance related activities.

Production Engineer à Al Kuhaimi Metal Industries LTD.
  • Arabie Saoudite - Province de l'Est
  • septembre 2005 à août 2009

I worked for #1 metal Doors manufacturer in gulf region and I had the following responsibilities

Position: Production Engineer (CNC Supervisor) (September 2008 to August 2009)
Responsibilities:

1.Manage the day-to-day activities of the manufacturing process using high level softwares.
2.Quality control of CNC production.
3. production planning
4. Responsible for process improvements, (Kaizen)
5. Responsible for capability studies of the non standard projects

6.Supervising the following CNC Machine Programming:

a)Trumpf punching and laser cutting
b)Salvagnini S4, (shearing- punching), and P4 (bending)
c)Salvagnini Roboformer (robotic bending system) basic and parametric
d)Tiesse Robot (welding)
e)LVD (bending)
f)MESSER (PLASMA cutting Machine)
g)VECTOR 3-axis (lathe machine)
h)Mazzak (vertical milling Machine)

7.Developing technical engineering drawings for metal fabrication production using (AutoCAD, and Metal Studio).
8.Supervising the machine shop and CNC machines production,
9.Implementing (ISO procedure) for the production processes and applying (LEAN) manufacturing technique.

Position: Maintenance Supervisor (February 2007 to September 2008)
Responsibilities:

1.Maintaining all factory CNC machines (Trumpf punching and laser, Salvagnini, shearing, punching S4, and bending P4, Salvagnini Roboformer Robot bending, Eisinman Paint line, LVD bending, Tiesse Robot welding).
2.Maintaining all factory machines, shearing, bending, presses, welding, …
3.Maintaining all company three facilities, shop floor, Accommodation

Position: Production Engineer (Roll-up Doors) (September 2005 to February 2007)
Responsibilities:
1.Lead the production team to achieve the scheduled load of the factory including all necessary activities of fabrication, and sub-contracting.
2.Machine shop supervision including programming of CNC Lathe (VECTOR), and milling (MAZZAK) machines.

Mechanical Eng. Assistant Project Manager à Saudi Environmental Works LTD.
  • Arabie Saoudite - Province de l'Est
  • juin 2004 à septembre 2005

I worked for an ARAMCO contractor providing environmental services and participated in executing several projects:

Position: Site Engineer super intended & Assistant Project Manager (march 2004-sept 2005).

Projects:
1. Oily sludge treatment using thermal desorption unit (TDU), for (SAUDI ARAMCO SHELL REFINERY).
2. Closed land farm treatment, for SAUDI ARMCO (YANBU GAS TERMENAL DEPARTMENT).
3. Oil Spill Cleaning Project, for (SAUDI ARAMCO SHELL REFINARY).
4. Oil Spill Cleaning Project, for (GHAZLAN POWER PLANT).

Éducation

Baccalauréat, Mechanical Engineering (Mechatronics Branch)
  • à Jordan University of science & Technology
  • février 2004

I have graduated from Jordan University Of Science And Technology , Jordan, Irbid (Study period: from 1/10/1999 to 20/1/2004). With a bachelor degree in Mechanical Engineering (Mechatronics Branch)

Specialties & Skills

Sheet Metal Design
Production
Engineering
Production Management
AutoCAD, and Mechanical desktop
Vibration Measurement
Microcontroller 68HC11(programming)
Heating Ventilating & Air Conditioning (HVAC Explorer software)
Automation studio software
Mat Lab software
Lab View
Factory Setup
Excuting Environmental projects
CNC Machines operation, maintenance & programming
LEAN manufacturing technique
dealing with sub contractors (Civil works)
Machines installations
Machines testing and commissioning
Aware about ISO 9001
Production Planning
Maintenance Management
Machines Reliability
general metal fabrication and welding
familiar with the ERP system
sheet metal products development
Hollow Metal Doors

Langues

Arabe
Expert
Anglais
Expert

Adhésions

Jordanian Engineers Association
  • Certficates
  • February 2004
Saudi council of Engineers
  • member
  • July 2009