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Mohammed Al Saleh, Senior Process Engineer

Mohammed Al Saleh

Senior Process Engineer·Kent PLC

Saudi Arabia

Master's degree, Chemical Engineering

Work experience

Total years of experience: 13 years, 10 months

Senior Process Engineer

December 2023 - Present

Kent PLC

Khobar, Saudi Arabia

December 2023 - Present

• Debottlenecking project, Propane Dehydrogenation (PDH) Plant, TASNEE - Responsible to accomplish Debottlenecking activities such as accomplished hydraulic analysis study, updated P&IDs, checked the adequacy of pressure safety valve (PSV) size and prepared simulation model.
• Feasibility study project, Jubail United Petrochemical Company (JUPC), Sabic: Responsible for doing a feasibility study to validate the existing OSBL facilities required to support new Inside Battery Limits (ISBL) at JUPC. Responsible for performing the mass balance calculation, Aspen simulation model, hydraulic analysis study, equipment adequacy study, P&ID, PFD, and equipment sizing. Moreover, create and propose new ideas to solve the debottlenecking problem.
• Upgrading Project, Polypropylene (PP) Plant, TASNEE - accomplish hydraulic study to upgrading control valve at PP reactor in Polypropylene (PP) Plant.

Company industry:
Oil & Gas

Senior Process Engineer

March 2022 - November 2023

WOOD Corporation

Khobar, Saudi Arabia

March 2022 - November 2023

• Safaniyah and Manifa Crude Increment- Responsible to prepare and check Piping & Instrumentation Diagrams (P&ID), Basis of design, PFD, UFD, hydraulic study, Control and Operation Philosophy Document, Engineering Calculation, Cause and Effect Diagram, Detail design, DPTD, Interface activities, Chemicals and Utility Summery, Datasheets, other engineering documents. Moreover, responsible to respond to client, reviewer comments, and provide support to team in HAZOP, Value Engineering, and constructability sessions to accomplish the tasks.
• Boilers Modifications Project - Responsible to review and check P&IDs, PFDs, BMS Control Narrative, Process Design Basis, Boiler Performance Summary Sheet, Non-Material Requirements (NMR), Environmental Forms, Cause and Effect Diagram, Engineering Calculation, and vendor documents.
• Upgrade West Pier facilities Ras Tanura project- Support commissioning and SAPMT team to achieve commissioning and startup tasks.
• Jafurah Field development project - Responsible to review and check P&IDs, Basis of design, PFDs, MSDs, hydraulic study, Start-up and Shutdown Philosophy, Control Philosophy Document, Engineering Calculation, Cause and Effect Diagram, Steady State Flow Report, and other engineering documents. Moreover, I supported team to execute HAZOP, PHA sessions and responded on Technical Query (TQ).

Company industry:
Accounting

Process Engineer

April 2012 - February 2018

Maaden Corporation

Ras Al Khair, Saudi Arabia

April 2012 - February 2018

• Commissioning and startup task: Worked with project team to accomplish commissioning, startup & shutdown tasks for plant such as prepare documents, solve problems and guide operation team.
• Operation and Production: Responsible to oversaw KPI’s, troubleshooting, product quality, environmental emission, analyzing data, highlighting the abnormalities to operation department and prepare daily production report.
• Troubleshooting and Root Cause Analysis tasks: Accomplished troubleshooting and root cause analysis tasks for process and oil boilers plant such as Boiler tube damage issue, Furnace preheater burner issue, furnace instability, blockage in electrostatic precipitator (ESP) hopper, product quality issue, chemical injection problem, NOx emission issue, conveyor belt problem and furnace unit tripping.
• Health and Safety: Assisted team to accomplish PSSR, PHA, risk assessments, and incident investigations.
• Optimization Process: Optimize and reduce natural gas consumption, hot water condensate, and chemical injection consumption, boiler water blowdown, washing filter activities. Moreover, recommended cost-effective solutions to maximize plant availability.
• Carried out investigation, technical and environmental reports.
• Engineering Task: Responsible to review and check P&ID, PFD, Detail design, Engineering Calculation, control Philosophy, hydraulic study, 3D modeling, MOC, Cost Estimation, Energy & Material calculation, project proposals and detailed design packages.
• Improvement: Developed and introduced an improved procedure system, reducing daily tasks by 8%.
• Process Control System: Led team to execute factory acceptance tests (FAT) activities for distributed control system (DCS), Safety Instrumented System (SIS) and Burner Management System (BMS).
• Management Engineering System (MES): Prepared and updated MES calculation methods.
• Best practice: Worked for six months in Pinjarra Plant in Australia to transfer best practices.

• Technical support: Prepared technical Troubleshooting and standard operating procedure (SOP).
• Operator Training Simulator (OTS): Participated to carry out and check model simulation for OTS system.
• MOC: Driving the MOC to ensure that all plant modifications have considered safety, reliability, operability.
• Assisted Project team during Engineering, Procurement Construction (EPC) phases of project.
• Provided technical input to development and execution of process design aspects for projects.

Company industry:
Mining & Quarrying

Process Engineer

April 2011 - March 2012

JGC Corporation

Khobar, Saudi Arabia

April 2011 - March 2012

• Aromatic Project, SADARA Chemical Company - Responsible for reviewing PFD, P&ID, Equipment list, and other engineering documents.
• SCOT and Sour Water Stripper (SWS) Project, SASREF Oil refinery- Participated in checking P&ID and engineering documents and carry out site checking for construction for Sulfur Claus Off-Gas Treating (SCOT) and Sour Water Stripping (SWS) units.
• Fireproofing Project, Saudi Aramco - Participated to accomplish Fireproofing study for Abqaiq project as per Saudi Aramco standard. Responsible to update P&ID, Plot plan drawings, equipment detail sheet.
• Proposal Study, Al-Khafji Joint operations (KJO) - Accomplished hydraulic calculation, heat exchanger design by HTRI and reviewed P&IDs, PFDs, DS, MSD, and DPTD.
• Tatweer oil and gas Project - Prepared hydraulic calculation and checked PFD, P&ID, and DS and other engineering documents.

Company industry:
Oil & Gas

Process Engineer

March 2009 - April 2011

Bechtel Corporation

Khobar, Saudi Arabia

March 2009 - April 2011

• Maintain Potential Program (MPP), Saudi Aramco- Responsible for preparing P&IDs, Datasheets, Safety Instruction Sheet, and other engineering documents for wellhead for Oil & Gas wells for Shdgm, & Ain Dar.
• Upgrading Ras Tanura oil refinery project, Saudi Aramco - Accomplished hydraulic study for instrument air system.
• Manifa project, Saudi Aramco -Prepared detail design of MANIFA crude oil gathering system and water & chemical injection system including blowdown system, chemical injection skids and utility water system.
• Water Injection pipeline project, Saudi Aramco- participated in detail design of 56” well water injection pipeline with pumping and scraping facilities from Uthmaniyah Water Supply Plant (UWSP) to Uthmaniyah Water Injection Plant UWIP-4.
• Technical evaluation, Saudi Aramco - Perform technical evaluation on pumps equipment for vendor quotations for client.
• Participated with engineering team to checking oil wells pipeline header for Saudi Aramco.

Company industry:
Construction & Building

Process Engineer

February 2008 - August 2008

Sipchem company

Jubail, Saudi Arabia

February 2008 - August 2008

• Process- Studied all Methanol process, Butanediol (BDO) process and utilities process.
• HAZOP- Worked with team to carry out HAZOP for Butanediol process.
• Debottlenecking- participated to doing debottlenecking activities for methanol plant.
• Assignments: Accomplished hydraulic calculation, evaluated Natural Gas Compressors efficiency, Simulated Syngas & Circulator Compressor by using Aspen Hysys, Executed thermodynamic calculation.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Education

The University of Mississippi

December 2020

December 2020

Master's degree, Chemical Engineering

United States

GPA (point): 3.64 out of 4

GPA (point): 3.64 out of 4

King Fahd University of Petroleum and Minerals (KFUPM)

February 2009

February 2009

Bachelor's degree, Applied Chemical Engineering

Saudi Arabia

Skills

Process Simulation
Expert
Process Simulation
Expert
Problem Solving
Expert
Problem Solving
Expert
Oil and Gas
Expert
Oil and Gas
Expert
Commissioning
Expert
Commissioning
Expert
Engineering Design
Expert
Engineering Design
Expert
MANUFACTURING PROCESSES
Intermediate
MANUFACTURING PROCESSES
Intermediate
COMMISSIONING
Intermediate
COMMISSIONING
Intermediate
ENGINEERING DESIGN PROCESS
Expert
ENGINEERING DESIGN PROCESS
Expert
HAZARD AND OPERABILITY STUDY
Intermediate
HAZARD AND OPERABILITY STUDY
Intermediate
Problem solving and Root cause analysis
Expert
Problem solving and Root cause analysis
Expert
RISK ANALYSIS
Intermediate
RISK ANALYSIS
Intermediate
Excel microsoft
Expert
Excel microsoft
Expert
Communication Skills
Expert
Communication Skills
Expert
Investigate and solve the problems
Expert
Investigate and solve the problems
Expert
Microsoft Office
Expert
Microsoft Office
Expert
Hysys Aspen
Expert
Hysys Aspen
Expert
Decision Making
Expert
Decision Making
Expert
teamwork
Expert
teamwork
Expert
Startup and operation
Expert
Startup and operation
Expert
HAZOP
Expert
HAZOP
Expert
Engineering Design and Calculations
Expert
Engineering Design and Calculations
Expert
Project
Expert
Project
Expert
Gas
Expert
Gas
Expert
Pressure
Expert
Pressure
Expert
Heat
Expert
Heat
Expert
Materials
Expert
Materials
Expert
Quotations
Expert
Quotations
Expert

Languages

English
Expert
Arabic
Native Speaker

Memberships

Member of American Institute of Chemical Engineers (AIChE)

Member

April 2016

Member of Saudi Council of Engineers (SCE)

Professional Engineer

July 2021

Training and Certifications

Certifications
Rotating Equipment
Petrochemical Process
Intergraph-Smart Plant PID
Process Separation
Programming in Visual Basic
Fluidflow software
Membrane Science and Engineering
Design of Experiments (DOE)
IRCA Certified ISO 14001:2015 Lead AuditorTraining
Lead Auditor training course (BS OHSAS 18001: 2007)
Commissioning & Startup
Problem Solving in the Workplace
PMP preparation course
Aspen Hysys: Process calculation & simulation -advance
Lean Six Sigma Yellow Belt certification
Steam Plant Units Operation & Design
Certified Professional Engineer
OHSAS 18001:2007, ISO 14001:2015 & RC 14001:2015 Requirements
OH&S Management Systems Auditor/Lead Auditor training course (BS OHSAS 18001: 2007)
Oct 2017 - Oct 2020
Show credentials
Commissioning & Startup Certificate
OHSAS 18001:2007, ISO 140012015 & RC 14001:2015 Internal Auditor Course
IRCA Certified ISO 14001:2015 Lead Auditor Training course

Training
Process Separation
Process Separation
Jun 2010
HTRI Exchanger simulator
JGC Gulf International
May 2011
Flash Calciner technology
Alcoa
Jun 2013
Programming in Visual Basic course
Al Khaleej
Feb 2015
Water Injection
Saudi Aramco
May 2009
Rotating Equipment
Saudi Aramco
May 2009
Intergraph-SmartPlant PID
Bechtel Company
Mar 2010
Petrochemical Process
Saudi Aramco
Dec 2009
HYSYS Aspen simulator
Bechtel Company
Aug 2010

Hobbies

  • Watching documentary shows