Mohammed Alam Ali Khan

Lead the planning, mobilization, execution, and performance control of CRC Evans automatic welding operations for large-diameter cross-country oil and gas pipeline projects (30”-48”). Directed the ground team that successfully developed and qualified one of the first fully mechanized welding procedures in the region for open-root tie-in joints, establishing a major benchmark in productivity and weld integrity for field tie-ins of thick-walled pipelines.

Oversee full welding spread mobilization and technical setup including welding shacks, pay welders, internal and external lineup clamps, PFM systems, automatic cutting machines, welding booths, induction preheating systems, and integration of Miller Electric Smart Wire Feeder systems to enhance arc stability, deposition control, and weld consistency. Manage pipe alignment, fit-up control, welding parameter optimization, and daily production targets in strict compliance with approved WPS, ITPs, project specifications, and API 1104.

Possess strong technical proficiency across major welding processes including FCAW, GMAW, SMAW, and GTAW (TIG), enabling effective supervision of both mechanized and manual welding activities across mainline and tie-in operations.

Serve as focal representative during trial welds, PQR demonstrations, and parameter refinement sessions before senior ADNOC personnel and third-party inspectors. Lead procedure qualification records (PQR), welder qualification tests, and repair procedure qualifications under Client and Contractor witness. Coordinate closely with QA/QC for mechanical testing, documentation approvals (WPS, MAR, DCA), NDT clearance, and repair control while monitoring productivity and repair rates to ensure schedule adherence.

Provide welder performance assessments, conduct toolbox talks to enhance quality and efficiency, prepare weld defect analysis reports, and collaborate with welding engineers for root cause identification and continuous improvement. Interface with planning, logistics, ROW, and client teams to maintain uninterrupted welding progress while ensuring strict HSE compliance and delivery within cost, schedule, and quality objectives.

Projects include major pipeline developments for ADNOC Gas (Estidama Sales Gas Network Enhancement - Packages 4, & 7), ADNOC Onshore WEP West-East Pipeline (48” - 110 km), and rehabilitation/integrity reinstatement of BAB & ASAB flowlines and trunklines (14”-20”).

Command daily operations at all the construction sites, ensuring compliance with safety protocols, adherence to timelines, and budgetary control. Lead a diverse team of 80 personnel, orchestrating project milestones and ensuring effective resource allocation, including materials, workforce, and equipment, to enhance operational efficiency and reduce downtime. Conduct regular inspections and quality assessments, aligning construction activities with company standards and regulatory requirements. Act as the principal liaison for client representatives, resolving concerns, delivering updates, and cultivating positive relationships. Streamline resource utilisation by reviewing and approving time sheets and invoices for hired vehicles and equipment, optimising cost-efficiency. Enforce strict safety protocols and procedures, maintaining a secure working environment for all personnel. Address construction-related issues decisively, collaborating with stakeholders to devise solutions that support project objectives.

• Directed the engineering team in the preparation and approval of technical documentation, drawings, and material requisitions for oil field facilities, including pipelines, transmission systems, and fire protection systems.

• Spearheaded field resumption projects, successfully reinstating 48 well heads and 10 oil gathering manifolds, alongside restoring power and operational capacity to the Mala Oil Field through the reinstallation of essential infrastructure.

• Managed projects totalling $19M, demonstrating strong leadership and adept project management.

• Led comprehensive reviews of procurement documents, including bid evaluations, purchase orders, quality assurance, and inspection reports, ensuring stringent compliance and quality control.

• Delivered multiple EPCC projects such as power distribution systems and wellhead installations for oil producer wells, significantly contributing to regional energy security.

• Supervised engineering deliverables for key projects including pipelines, overhead transmission lines, and field production facility modifications, ensuring seamless project execution and compliance with industry standards.

Led the engineering, procurement, and execution of multidisciplinary oil field projects, including wellhead facilities, pipelines, overhead transmission lines, and production facility modifications. Managed the review and approval of engineering designs, technical documentation, and procurement plans, ensuring strict alignment with project schedules and stakeholder expectations. Acted as the primary liaison between clients and contractors, addressing technical challenges, resolving issues, and facilitating approvals for critical project documentation. Fostered collaboration across teams, consistently delivering high-quality outputs that met and exceeded client expectations while maintaining seamless project progression.

• Oversaw the engineering and procurement processes for complex projects, including the preparation of piping and instrumentation diagrams (P&IDs), material take-offs, and technical bid evaluations.

• Conducted detailed site visits and provided techno-commercial proposals for project scopes, ensuring cost-effective and timely solutions.

• Coordinated commissioning activities for various systems, including pipelines, oil gathering manifolds, foam systems, and high-voltage substations, ensuring successful handover to the client.

• Supervised planning and execution, developed work breakdown structures, and monitored progress through critical path analysis and regular status reporting.

Supervised the construction and reinstatement of various oil and gas facilities, including wellhead facilities, pipelines, oil gathering manifolds, and chemical injection skids, ensuring compliance with industry standards such as ASME B31.3 and B31.4. Managed activities ranging from the prefabrication and erection of piping systems, structural supports, and specialized equipment to testing and commissioning tasks. Actively contributed to health, safety, and environmental (HSE) compliance by ensuring safe work practices, conducting toolbox talks, and leading incident investigations. Played a key role in delivering projects on time while maintaining strict adherence to safety and quality standards.

• Constructed wellhead facilities, overseeing the installation and hydrotesting of above-ground piping systems, sand traps, and pig launcher barrels, ensuring high-quality and safe execution.

• Led the execution of pipeline projects, managing tasks such as route marking, trench excavation, pipeline welding, epoxy coating, and hydrotesting, contributing to the completion of critical infrastructure.

• Spearheaded modifications to production facilities, including produced water management systems and firefighting networks, by dismantling, retrofitting, and upgrading existing infrastructure to improve operational efficiency and safety.

• Coordinated electrical works, including the installation and commissioning of high-voltage switchgear, transformers, lighting systems, cathodic protection systems, and fire alarm systems, ensuring compliance with industry standards and safety regulations.

As a Trainee Engineer while pursuing my bachelor’s degree, I gained hands-on experience in reviewing and interpreting technical drawings, project specifications, and preparing Material Take-Offs (MTOs) for oil and gas projects. I analyzed mechanical, piping, and structural drawings to accurately identify required materials and quantify them for construction purposes. I also reviewed technical specifications to understand material grades, tolerances, codes, and project-specific requirements.
I was actively involved in the preparation of MTOs, which enhanced my understanding of procurement workflows and the importance of precise material estimation and tracking in maintaining project schedules and cost control. Working closely with senior engineers, I applied this knowledge to support accurate material planning and ensure compliance with project standards and technical requirements.