Electro-mechanical maintenance methods Manager
Lafarge Cement Jordan
Total years of experience :14 years, 8 Months
1. Coordinate the Inspection Program
2. Administer the Preventative and Predictive Maintenance program and review on a
regular basis, the quality of inspection checklists and their frequency
3. Doing vibration analysis activities, oil analysis(with sub-contractor), non-destructive
4. Conduct personal special equipment inspections on mill liners, gears, drives and the
clinker cooler including critical welds using dye penetrate and magnetic particle
techniques
5. Supervise oil management program to ensure that all lubrication efforts including
sampling, is completed in a timely manner and in accordance with plant requirements
6. Develop reliable and cost effective lubrication strategies aimed at maximizing
equipment life and reliability
7. Ensure that environmentally friendly use, reuse and disposal of lubrication materials
is performed
8. Record and analyze reports from all maintenance activities in an effort to ensure that
all necessary repairs are planned and executed prior to deterioration of equipment and
to maximize equipment reliability, make use of available resources and minimize
costs.
9. Interface with Maintenance and Operations to schedule and prioritize inspections and
repair work and identify any equipment problems, which may be impacting the
process negatively.
10. Manage equipment history records in order to provide feed back on work orders,
information for preventative and predictive maintenance activities, and to provide
environmental compliance assurance documentation.
11. Conduct studies as needed in order to increase equipment reliability while reducing
maintenance costs, recommend modifications or replacements in order to increase
reliability, and design out problems when reviewing proposed capital or major
maintenance projects.
12. Leading some root cause failure analysis.
13. Executing some improvements maintenance activities like fan balancing, alignments
(dial gauge & Laser), and Installations fittings types.
14. Initiate the technical reporting about all critical equipments to our technical centers or
some suppliers.
15. Participating in maintenance budget initiating.
16. Coaching 4 inspectors.
17. Helping subcontractors in engineering erections like bolts types, torques, and fittings.
18. Upgrading tools technologies & most fit use.
19. Critical equipments inspection master planning.
20. Most equipments inspection job planning was designed.
21. Participating in hot kiln alignment with expert parties like Philips or polysuis.
22. Controlling cold kiln alignment for the kiln.
23. Controlling execution jobs in cooler area.
Trainings & Factory acceptance tests:
1- Cement professional development program Lafarge part two, Amman 2007,
part one, Lyon-France 2005.
2- Train the trainer, Amman, 2006.
3- Bearings selection & installations with SKF, SNR Amman 2006.
4- Zero Machines Break downs with the Japanese methodology, Amman 2007.
5- Maintenance Méthodologies, Lafarge, Wien-Austria 2006
6- Engineering costs analysis, Amman -2007.
7- Managerial skills in Lafarge, with French consultants, Amman 2008.
8- Pet coke combustion & operation, Casablanca-Morocco 2004.
9- Maintenance soft wares IP21, Maximo & JDE. Jordan-2005.
10- Making inspection building foundation training in Cairo technical center of
Lafarge in Oct.2010
11- Making inspection professionalization training in South Africa in Oct. 2011.
12- Making Vibration exam for CAT1 & American standards for non-destructive
tests in South Africa (Vibration certified) with Mobuis Australian Company.
13- Making a training in accounting for non-accountants for Lafarge section
heads in Nov. 2011
14- Making Fuhies factor acceptance test for the kiln girth gear in France in Apr.
2011 for kiln 2 according to Lafarge machines standards.
15- Many local & foreign acceptance tests in fans compressors, after repair tests.
16- Giving training in many qualification fields like first level inspection,
Specific inspections, Rotating equipments, vibration analysis, condition monitoring, NDT
1. Ensuring the safety of all personals all the times by the most appropriate strategy.
2. Proper job execution job planning with the proper communication
3. Manage personals and promotes good team work
4. Managing spares, tools, manpower budget on annual basis
5. Increase equipments reliability to its targets by maintenance planning & high
execution jobs quality.
6. Participating in carrying out root cause failure analysis and specific master plans.
7. Scheduling the mechanical weekly load depending on inspection findings .
8. Scheduling & programming the minor & major shutdowns.
9. Carrying out first level & specific inspection on some critical equipments like kiln,
vertical mill, reclaimers, compressors, blowers, ESP’s, bag filters.
10. Monitoring and controlling equipments if slight change occurs
11. Motivates and develops team skills also specifying training needs by skills gap
analysis.
12. Controlling sub-contracted jobs.
13. Create the continuity between maintenance cycle : inspectors, patrollers, planners &
execution teams.
14. Ensuring with planners the availability of relevant spare parts for routine or planned
maintenance, also specifying the strategic spare parts.
15. Ensure high reliability of environmental equipments through master plans.
16. Control the mechanical work shop loads, capabilities, repair abilities.
D- From Aug.2010 - Till now.
1. Ensuring high safe media for staff through fully applying Lock-out procedure and
special equipments treatments.
2. Ensuring high operational reliability for environmental equipments.
3. Running the equipments on maximum attainable capacity rates to reduce operational
cost.
4. Analyzing all equipments tripping signals to prepare the operational maintenance.
5. Executing Minor mechanical, electrical, instrumentation & plc repairs.
6. Participating in some improvement maintenance teams.
7. Improving operators & patrollers skills to meet the jobs requirements.
8. Preparing the daily production reports on daily basis.
9. Participating in some task forces for special equipment s.
1. Preparing Drawing for some spare parts.
2. Selecting some electro-mechanical spare parts as belts, bearings, motors, geared motors… etc.
3. Installing some mechanical parts on owner’s sites. As belt conveyors.
4. Participating in some beds costing.