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Nevin Varghese, Mechanical QA QC Engineer

Nevin Varghese

Mechanical QA QC Engineer·Aquinor Technical Services LLC

United Arab Emirates

Bachelor's degree, Btech Mechanical Engineering

Work experience

Total years of experience: 7 years, 10 months

Mechanical QA QC Engineer

May 2022 - February 2023

Aquinor Technical Services LLC

Dubai, United Arab Emirates

May 2022 - February 2023

Client: Lamprell Energy Ltd/Hamriyah Free zone Hibiscus Alpha Rig(CN-21-2111) - Surface Preparation & Painting Application of Brine Tank Internals 5S & 5P and Preload Tank Internals (3P & 3S)
Client: SEPCOIII Electric Power Construction Co.Ltd Surface Preparation and Painting at Taweela RO Independent water project
Client: JIFF Dubai International Airport/Audex Fujairah LL FZE
Refurbishment of phase 2 Jet A1 Tank bottom, Annular, plates and foundation
Client: Dubai Petroleum /Act International Oil Field Services LLC
Mechanical and Coating activities of South West Fateh Field

Company industry:
Oil & Gas
Job role:
Oil and Gas

Mechanical QA QC Engineer

December 2021 - May 2022

Larsen & Toubro

Chennai, India

December 2021 - May 2022

Daily Site surveillance
 Attending project meetings
 Qualifications of Coating procedure test & Protective Coating personal
 Checking of Inspection Clearance Slip
 Maintaining of incoming materials inspection records
 Preparation of Coating release notes
 Support identification using creo viewer
Co-ordinating with production team for mechanical clearance
 Maintaining records and surveillance of daily environmental conditions
 Preparation of field reports and final inspection reports for client.
 Conducting tool box talks
 Pre-blasting inspections
 Surface Preparation inspections using surface profile guage, salt conductivity meter (elcometer SCM 130), dust tape test
 Checking of site activities with help of controlling documents and acceptance criteria & Co ordinating with client for surveillance and witness points
 Maintaining PDS and TC’s from Technical representatives of the paint manufacturer and vendors
 Final inspection of finished products, visual examination for pinholes, cracks, sagging, inclusion & other defects
 Using DFT gauges, elcometer holiday detectors, Positest AT pull off adhesion testers for inspection.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Qa/qc Mechanical Engineer

February 2020 - October 2021

Quarry Mining LLC

United Arab Emirates

February 2020 - October 2021

 Checked incoming raw materials and analyzed inspection drawings as per the requirement
 Responsible for:
o Modification of quality procedures, standards and specifications
o Checking measuring tools and equipment and maintaining calibration certificates
o Conducting training for welding, fabrication quality improvement
o Issuing Quality Release Certificate
o Vibrating stress relief and weight balancing of drums
o Ensuring that production processes meet the specification requirements

Company industry:
Manufacturing
Job role:
Quality Control

Qa/Qc mechanical engineer

September 2016 - November 2019

Bhavani Erectors Pvt Ltd

India

September 2016 - November 2019

➢ Surveillance of day to day Fabrication, Welding, Mechanical, Commissioning and Erection
Activities.
➢ Conducting Internal Audits and Preparing for the External ISO Audits.
➢ Review of WPS, PQR and WQT
➢ Inspection and Test plan as required by the contract or specification
➢ Surveillance of day to day erection activities including material check and visual inspection for
pipes, elbows, bends, valves and supports, check on consumables, pipe and tube fit up and
alignment inspection, welding, preheating and post heating, visual inspection after welding
and repairs.
➢ Witnessing of receipt inspection of pipes, bending of pipes, fit-up inspection, Weld visual
inspection, hydro and pneumatic testing
➢ Studying and Interpretation of isometric and P&ID drawings.
➢ Review of test packs-pre inspection prior to hydro testing and pneumatic testing
➢ Associated with QA/QC Documentation work with client
➢ Preparing work schedule and also coordinating the job.
➢ Coordinating with Clients & TPI & Work and man power planning.
➢ Inspection of rotary and static equipments.
➢ Monitoring work progress - Planed vs. Achieved.
➢ Well aware of all Quality related Documentation & review of calibration certificates & batch
test certificates.
➢ Assessing the joint strength using Hardness and PMI.
➢ Consumable Management & Bill checking of contractors as per work done.
➢ Inspection of materials and welding consumables as per specification.
➢ Fit-up inspection, Material and Dimensional check as per drawing
➢ Weld visual inspection.
➢ Alignment & level checking (using Theodolite).
➢ Grouting inspection & cube testing.
➢ Bolt tightening inspection.
➢ Checking of preheat, post heat and PWHT, awareness of heating jobs
➢ Interpretation of preheat and post weld heat treatment charts
➢ Surveillance of Critical piping, Power cycle piping, Integral piping, low pressure piping
➢ Handling of IBR Documentation.
➢ Maintaining of latest projects specification, BHEL’s, procedures, FQP, WPS, manuals and
drawings.
➢ Completing all document for the internal audit and external audit.
➢ Solving the NCR’s (Non Confirmation Reports) and QOR (Quality Observation report) for
violation found during inspection.
➢ Proper documentation and data control.
➢ Inter department weekly and monthly quality meeting and prepare meeting Agenda.
➢ Inter department co-ordination
➢ Painting inspection using elcometer
➢ Alignment of structural members, safety valves, headers, columns and panels using
theodolite, piano wire, plumb bob, spirit level, bevel protractor
➢ Interpretation of Radiographic films, Liquid particle testing, Magnetic particle testing
➢ Pre-Assembly Diagonal and dimensional measurement and KLT of ducts
➢ Ensure compliance with QA/QC procedures, method statements and ensure all tests are
carried out as per contract requirements
➢ Liaison and coordinate with clients, consultants and third party inspectors
➢ Project evaluation, Submission of work report, submission of inspection request to the
Client after the completion.
➢ Completion of project installation works as per project specification.
➢ Attending regular meeting with clients and consultants and keeping them informed of site
progress.
➢ To supervise and monitor the site labour force through General Foreman and/or Supervisors,
monitoring the work of any subcontractors to complete the work as per customer's
satisfaction.
➢ Ensuring timely availability of materials in accordance with the project schedule and quantity
& quality of contract requirement.
➢ Carryout inspection of the material when it arrives in the warehouse to ensure its conformity
to the project specifications and Purchase Order.
➢ Preparation of documents needed for project acceptance and turn-over.
➢ Test packs & Quality verifying Documents Completion for construction.
➢ Ensuring all site process focused on defect prevention and meet customer expectations and
focusing

Company industry:
Project & Construction Planning
Job role:
Quality Control

Piping supervisor

September 2015 - August 2016

GR Construction

India

September 2015 - August 2016

➢ Scope of the work is Execution And planning.
➢ To delivery work within time, quality, and budget frameworks by taking proactive approach to issue
resolution and continuously measuring process momentum against required outcomes.
➢ Erection and alignment of critical piping (MS, BFD, HRH, CRH, LP By pass, HP By pass, Auxiliary Steam
Line etc).
➢ Co-ordinating with material procurement team to shift materials from yard to site.
➢ Preparing the weekly plan’s & execute the as per the plan and weekly & Monthly Progress Reports.
➢ Attend the weekly meetings.
➢ Play an active role in the development of the safety culture on the project, making safety a natural
part of all work performed.
➢ Co-ordinating hydrostatic tests on systems to ensure they will function under the designed pressures
and temperatures.
➢ Look-Ahead Schedules, Risk analysis, update the Baseline program and attending progress meetings.

Company industry:
Project & Construction Planning
Job role:
Mechanical Engineering

Painting Supervisor

December 2014 - June 2015

Aavani Engineering

India

December 2014 - June 2015

➢ Plans and directs the work of a crew of painters assigned to various work locations.
➢ Prepares job estimates and daily work assignments.
➢ Ensuring all activities done as per Job safety analysis and work permits.
➢ Surface preparation, Sand blasting, painting according to painting schedule issued by epc.
➢ Assessment of stage wise micron required for each layer of coating and total dft required for the
inspection using elkometer.
➢ Reviewed and completed punch lists for final walk-through of completed painting contracts.

Company industry:
Construction & Building
Job role:
Construction and Building

Education

University of Kerala

April 2016

April 2016

Bachelor's degree, Btech Mechanical Engineering

India

GPA (percentage): 62.39%

GPA (percentage): 62.39%

Kerala University 2008 Scheme BTech Student

Skills

Welding
Expert
Welding
Expert
Coatings
Expert
Coatings
Expert
Testing
Expert
Testing
Expert
Quality Assurance
Expert
Quality Assurance
Expert
Site Inspection
Expert
Site Inspection
Expert
Customer Focused Service
Expert
Customer Focused Service
Expert
Real Time Monitoring
Intermediate
Real Time Monitoring
Intermediate
QA/Qc
Intermediate
QA/Qc
Intermediate
Root Cause Problem Solving
Intermediate
Root Cause Problem Solving
Intermediate
Project Management
Intermediate
Project Management
Intermediate
Welding Inspection
Intermediate
Welding Inspection
Intermediate
Site Inspections
Intermediate
Site Inspections
Intermediate
Review of FQP/ITP/QAP
Intermediate
Review of FQP/ITP/QAP
Intermediate
Quality Inspection
Expert
Quality Inspection
Expert
QC
Expert
QC
Expert
Welding
Expert
Welding
Expert

Languages

Hindi
Expert
Malayalam
Native Speaker
Tamil
Intermediate
English
Expert

Training and Certifications

Certifications
NACE Coating Inspector
Welding Inspector

Hobbies

  • Traveling