Piping Supervisor
FDC
Total years of experience :26 years, 3 Months
YAMGAZ
Client : YAMAL LNG
Subcontractor : Tianjin, BOMESC Offshore Engineering Co. LTD.
Address : 53 Bohai 27th Road, Harbour Economic Area
Tanggu District, Tianjin
Peoples Republic of China ( PRC ) Post Code 300452
Basic Function & Responsibilities:
As a Piping Supervisor with experience in heavy industrial projects and knowledgeable of international codes and standard .A dynamic leader . Able to motivate others, with good communication and interpersonal skills. A creative thinker and very good organizer . Good command of English reading, writing and speaking. Ensure that all Construction Contractors’ employee are comply with Safety Rules and Regulation and Client Requirements. Supervising and monitoring of piping works from construction phase to documents hand-over (fabrication, erection & installation, punch clearing, testing, re-instatement and pre-com. / comm. ) to ensure all items indicated in approved drawings are installed and erected with the comformance to engineering and vendor specification, QA//QC standards and SHES rules and regulation. Coordinates with the engineering and other work discipline for smooth and timely implementation of design changes (
Basic Function & Responsibilities:
•Assure all activities piping erection and installation such as FIRE WATER Lines, TW/TWR Lines, DG Lines, PW Lines IAR Lines, TANK YARD Area, continue fit-up and welding of spools and supports and installation in all areas such as Product Storage Room, Packing Room, Filament Cutter Room, Office Room, Rod Processing Room, Rod Crushing Room, Subcontractor Office to install the Fire water sprinkler in all rooms, continue also rectification of all lines, manage the operations of the assigned team by controlling the job and implementations of Plant Safety procedures in case of emergency reinstatement of piping components and local instruments, leak test are duly performed in accordance with the stated procedures, conformity with the safety rules and as per instructions of Commissioning Piping Manager. To assure that all activities piping responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
•coordinates with the superintendent/superior, and oversees piping works and its requirement for the area and provides necessary information for the development of the process.
•Prepare daily reports of work progress and man power utilization. Prepare weekly reports of the total spool erection, isometric weight installed, welded dia inches of supports and joints and the remaining work front with the materials available. Co-ordinate with the sub-contractors to achieve the targets and schedule set by the planning. Supervision of all piping works and ensures safety and quality standards of the client. Study the isometric drawing received from the clients and to identify the pipe lines and carry out the inspection work. Check flow direction arrows on valves; verify that they are properly identified and valves are installed in accordance with flow direction. Ensure that pipe supports, hangers and guides have been installed in accordance with the piping drawings and the pipe support details. Documentation of the subcontractors and ensure that all the activities are incorporated to their system on daily basis and can be traced according to our requirements. Line check to verify the use of correct material fittings, valves, and supports prior to hydro test and prepare punch list for incomplete works, check and closing after the work is done.
State of Qatar
Client : Shell Pearl GTL
Basic Function & Responsibilities:
•plans and supervises available work force to ensure the smooth running of operations.
•to develop the detailed pre-commissioning procedures according to the instructions of Commissioning Manager. Assure all activities piping related such as flushing/blowing, machinery such as motor solo run, motor run-in, inspection, cleaning internals installations, boxed-up are carried out organize and manage the operations of the assigned team by controlling the job and implementations of Plant Safety procedures in case of emergency reinstatement of piping components and local instruments, leak test are duly performed in accordance with the stated procedures, in conformity with the safety rules and as per instructions of Commissioning Manager
to assure that all activities piping related such as flushing/blowing, reinstatement of piping components and local instruments, leak test, inspections of internal cleaning, installations, box- up, motor run-in are duly performed in accordance with the stated procedures in conformity with the safety rules and as per instructions of superiors.
•responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
•coordinates with the superintendent/superior, and oversees piping works and its requirement for the area and provides necessary information for the development of the process.
•performed piping punchlisting and clearing to expedite piping works to speed - up construction works
•execute pre-commissioning and commissioning such as:
•witnessing hydrotesting of pipelines, inspection of spool by spool pipe and inspection of equipment using cameras together with the Client.
•airblowing, , performed air tightness test, nitrogen purging, air freeing, power water flushing in Potable Water System, Service Water Distribution water flushing, , airblowing of nitrogen lines, instrument air distribution, Operational flow element and Spare Flare ( FOP )Operational Plant Air system Fuel Gas lines system, perform inerting of nitrogen up to start-up of process units.
•mechanical run-in test of pumps motor solo run, steam turbines
•preparations for pipe cleaning such as: pumps discharge line, hydrogen line, exchanger flow valve, relief line to flare, all vessel and colums level gauge and transmitter stand pipe
•final internal inspection and boxed- up such as: stripper, reciever, overhead drum, passivation of secondary cooling water system, reformer refractory dryout system, all pipe lines dry out system shall be done. Strainer cleaning of all pumps and temporary strainer to put fine mesh.
Controlling the quality of the pre-commissioning and commissioning. Supervisory works for pre-commissioning and start-up of the unit. Field Engineering of pre-commissioning, commissioning work. Maintain safety and operation of the entire whole plant. Plans and supervise manage and coordinate internal, external and vendor personnel. Preparing reports and paperwork for sign off and conducting safety and multidisciplinary inspections required. Responsible for the commissioning schedule, and as such the contractors and construction workforce will be available as required. Personally manage the scope of works, and act as an intermediary between construction and commissioning personnel. Provide full LEAD commissioning services on energy efficient and sustainable buildings. Prepare commissioning documentation, review building designs for energy efficiency and requirements, and implement plans. Perform site inspections, functional testing, and trend data analysis. Ensure installed equipment meets the design intent, installation is maintainable, and client needs are met. Work with contractors, clients, consulting engineers, architects, and their representatives. Documentation of work will be in both the office and field testing. Develop the detailed pre-commissioning procedures according to the instructions of Commissioning Manager.Assure that all activities piping related such as flushing/blowing, reinstatement of piping components and local instruments, leak test are duly performed in accordance with the stated procedures, in conformity with the safety rules and as per instructions of Commissioning Manager. Assure that all activities relevant to machinery such as motor run-in, machinery run-in are carried out according to stated procedures and instructions of Commissioning Manager. Assure that all activities relevant to static equipment such as inspections, cleaning, internals installations, box-up are carried out according to stated procedures and instructions of Commissioning Manager. Organize and manage the operations of the assigned team by controlling their job and the implementation of Plant Safety procedures in case of emergency. Act personally in field in case of need. To keep records of all activities performed in the log book Produce the certificates, duly signed by involved parties, and hand over to the certification engineer. Check that the safe conditions for maintenance teams are in place before issuing Work Permits. Verify and check the condition of safety devices (F.F. System, gas detector, alarms.
CTJV-QCS
Address : QATARGAS 3 & 4 LNG Onshore Facilities Project
Basic Function & Responsibilities:
•plans and supervises available work force to ensure the smooth running of operations.
•responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
•coordinates with the superintendent/superior, and oversees piping works and its requirement for the area and provides necessary information for the development of the process.
•performed piping punchlisting and clearing to expedite piping works to speed - up construction works
•execute pre-commissioning and commissioning such as:
•witnessing hydrotesting of pipelines, inspection of spool by spool pipe and inspection of equipment using cameras together with the Client.
•airblowing, , performed air tightness test, nitrogen purging, air freeing, power water flushing in Potable Water System, Service Water Distribution water flushing, , airblowing of nitrogen lines, instrument air distribution, Operational flow element and Spare Flare ( FOP )Operational Plant Air system Fuel Gas lines system, perform inerting of nitrogen up to start-up of process units.
•mechanical run-in test of pumps motor solo run, steam turbines
•preparations for pipe cleaning such as: pumps discharge line, hydrogen line, exchanger flow valve, relief line to flare, all vessel and colums level gauge and transmitter stand pipe
•preparations for steam blowing such as: High Pressure ( HP ), Medium Pressure ( MP ), Low Low Pressure ( LLP ) from Battery Limit to control the flow rate during steam blowing.
•final internal inspection and boxed- up such as: stripper, reciever, overhead drum, passivation of secondary cooling water system, reformer refractory dryout system, all pipe lines dry out system shall be done. Strainer cleaning of all pumps and temporary strainer to put fine mesh.
•Preparation for start-up -Naptha long circulation operation, compressor.
Sakhalin II Project 2 LNG Plant Construction
Site Office Settlement Prigorodnoye,
Korsakov Region, Sakhalin Oblasti,
RUSSIAN FEDERATION 694020
Client : Sakhalin Energy Industrial Company - SEIC
Basic Function & Responsibilities:
•plans and supervises available work force to ensure the smooth running of operations.
•responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
•coordinates with the superintendent/superior, and oversees piping works and its requirement for the area and provides necessary information for the development of the process.
•performed piping punchlisting and clearing to expedite piping works
•execute pre-commissioning and commissioning such as:
•witnessing hydrotesting of pipelines
•airblowing, , air tightness test, air freeing
•mechanical run-in test of pumps motor solo run
•water flushing of potable water system, service water system, barrier fluid-hydrocarbon system. Continuously contaminated drain system ( CCD ) fire wzter &equipment system, methanol injection & distribution system, col;d flare and blowdown system, cooling watewr system, demineralized water system, PLC- LP condensate system, LP Boiler feed water system, HP boiler feed water system, clear ATM condensate, utility air system, HP Steam system, Instrument air system, LP Nitrogen system etc.
•Communicates with relevant operators of other operational areas when making changes, transfers, etc., which may affect their unit operating conditions.
ATHEL- Interior of Oman
Production Development of Oman - (PDO)
Basic Function & Responsibilities:
• review diagram, plans and supervises available work force to ensure the smooth running of operations in assigned area.
• responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
• coordinates with the superintendent/superior, and oversees piping works and its requirement for the area and provides necessary information for the development of the process.
• performed piping punchlisting and clearing to expedite piping works
• execute pre-commissioning and commissioning such as:
• witnessing hydrotesting of pipelines
•airblowing, , air tightness test
•mechanical run-in test of pumps motor solo run
• installation of thermowell, monoblocks, monoflanges, flange connector, pressure gauges in all areas in the system.
•review the results of the completed installation of pipes and its function.
• Communicates with relevant operators of other operational areas when making changes, transfers, etc., which may affect their unit operating conditions
Jaleha Station, DOHA QATAR
Basic Function & Responsibilities:
•review diagram and inspect the work area to familiarize before implementation of activities
•Commissioning and erection of First stage three phase separators such as
•produced water treatment facilities crude oil stabilization heat exchanger, Hot Oil System TEG Dehydration System, Motor driven main oil line (MOL) pumping system, fire water and foam system upgrade,
•closed drain system for hydrocarbons hot oil glycol.
•Major modifications to the existing equipment include; Gas gathering compressor interstage/after cooler tubes and header box replacement, provision of variable drives for cooler fan and cooler gas outlet temperature control.
The Dukhan Oil/Gas production field consists of three oil production sectors, namely: Khatiyah, Fahahil and Jaleha. Three stations are located in three geographical areas and form three distinct degassing station complexes. namely: Khatiyah, Fahahil and Jaleha. It can operate on high pressure 27.6 barg or low pressure 11.03 barg mode
P.T. Paiton Energy Company,
Paiton, East Java, Indonesia
Basic Function & Responsibilities:
•plans and direct operational activities and carried out safely in accordance with the established safety procedures.
•motivate, discipline, train and develop subordinates
•execute commissioning for:
• for 613 MW x 2 units Coal Fired power Plant Project (No. 7 & 8).
•preparation for Punch Listing and equipment, such as boiler, boiler feed water pump, air blowing and water flushing of equipment and pipeline particular in primary and secondary condenser in boiler, fire protection, pump system, fly ash system, coal handling system,
•Transfer House (TH) no. 1, 2, 3, 4 / Transfer Point (TP no 1 & 2 system, Sodium Hypochloride System, Air Compressor (CA) system, Service Air System, Pre-treatment Facility Water Treatment System, Turbine Lube Hydraulic oil system, Main Conditioner Inlet Filter, Lube Oil Storage tank, Lube Oil Transfer pump, no 7 & 8,
•Sanitary waste water treatment system, Central waste water treatment system, Seawater intake and discharge system, scrubber basin area system, Running test of machineries and equipment.
•Maintain continuous radio contact with other areas of the power plant through communication network.
•ensures that all tasks are followed & performed according to company policies and procedures
Singapore Branch (SG Project)
Lot 2344 Sembawang Mk 13
At Senoko Avenue, Singapore 2775
Basic Function & Responsibilities:
•plans, monitor availability of components and direct operational activities
•ensures smooth operations activities and takes charge of scheduling, coordinating logistics requirements.
•execute commissioning of Singapore Power Gas Plant using Naptha or Natural Gas such as:
• punch listing during construction and renovation of equipment pressure testing, water and diesel flushing, insert gas, and nitrogen purging.
•Inform utilities operators and supervisors of operating conditions and reports any malfunctions.
•Coordinates the supply and demand of utilities according to process conditions
•Perform piping works and machinery alignment measurement and adjustments
•Inspect all vessels and equipment’s, as it is quite common to find pieces of cardboard, or other debris in this manner
•Interpretation of spectrum and reporting corrective action.
•maintains continuous radio contacts with other areas of the Liquefied Natural Gas (LNG) Plant through Plant communication network
•Mechanical running test of machinery’s and equipment’s and reports any abnormalities.
•supervision of Pre-commissioning / commissioning activities, equipment’s relevant to gas making
•Demineralize water treatment (DMW) units with centralize control room monitor operation, two standby generator system,
•Using the described information procedure and the support documentation commissioning can be initiated. Verification of completion of Pre-Commissioning Mechanical, Electrical, Instrumentation procedures. Verify quantity and quality of the final products verify and sign-off performance requirement. Implementation of standard operating and observes safety precautions measures.
•Ensures that finished tasks, repairs conform to the standard design and safety requirements
•Carry out performance assessments of subordinate staff in accordance with agreed procedures.
Basic Function & Responsibilities:
•review diagram, inspect the jobsite area to familiarize the group before the implementation.
•execute commissioning :
• of caustic soda (1500TPA) with Hydrocloric Acid (5000 TPA) and ICI U.K.
•operation of the following control systems such as: Yokogawa UT35 (Digital). Rosemount, Taylor and Honeywell 3000 series. Turnbull Control System (TCS).
•responsible in the operation of Fusion Plant and reporting directly to the Senior Process Operator and Shift Engineer 6382 Intelligent Loop Processor. Tactician Operator Keyboard.
•Handles and Operates the following units
(Sisters
plans and supervises available work force to ensure the smooth running of operations.
•responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
•coordinates with the superintendent/superior, and oversees piping works and its requirement for the area and provides necessary information for the development of the process.
•performed piping punchlisting and clearing to expedite piping works to speed - up construction works
•execute pre-commissioning and commissioning such as:
•witnessing hydrotesting of pipelines, inspection of spool by spool pipe and inspection of large bore pipe using boroscope cameras together with the Client.
•airblowing, , performed air tightness test, commissioning, air freeing, power water flushing in Potable Water System, Service Water Distribution water flushing, , airblowing of nitrogen lines, instrument air distribution, Operational and Spare Flare ( FOP )Operational Plant Air system Fuel Gas lines system, perform inerting of nitrogen up to start-up of process units.
•mechanical run-in test of pumps motor solo run, steam turbines
•preparations for pipe cleaning such as: pumps discharge line, hydrogen line, exchanger flow valve, relief line to flare, all vessel and colums level gauge and transmitter stand pipe
•preparations for steam blowing such as: High Pressure ( HP ), Medium Pressure ( MP ), Low Low Pressure ( LLP ) from Battery Limit to control the flow rate during steam blowing.
•final internal inspection and boxed- up such as: stripper, reciever, overhead drum, passivation of secondary cooling water system, reformer refractory dryout system, all pipe lines dry out system shall be done. Strainer cleaning of all pumps and temporary strainer to put fine mesh.
•Preparation for start-up -Naptha long circulation operation, compressor
Basic Function & Responsibilities:
•plans and supervises available work force to ensure the smooth running of operations.
•responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
•coordinates with the superintendent/superior, and oversees piping works and its requirement for the area and provides necessary information for the development of the process.
•performed piping punchlisting and clearing to expedite piping works to speed - up construction works
•execute pre-commissioning and commissioning such as:
•witnessing hydrotesting of pipelines
•airblowing, , performed air tightness test, Help Myco- Vendor in commissioning, air freeing, power water flushing in Potable Water System
Basic Function & Responsibilities:
•plans and direct the production work required, through the Superior
•responsible in overseeing and safeguarding the safety of the whole plant by implementing established safety rules, practices policies and procedures set by the plant.
•coordinates with the superintendent, plan, suggests necessary guidelines
•carry out performance assessments of subordinate staff in accordance with procedures.
•performed piping punchlisting and clearing to expedite piping works
• execute pre-commissioning and commissioning works such as:
•witnessing hydrotesting of pipelines, transferlines & flowlines of manifolds
•power flushing of hot water system
•airblowing, Inerting & Instrument Air System Operational Tightness, Fuel Gas
•mechanical run-in test of pumps motor solo run
•refractory drying out of hot water heater
•pig lunching and receiving in remote degassing station (RDS - 2, 5, 6)
•installation of interlocking device, air compressor and Nitrogen Package System, effluent and chemical injection system, close drain lines system, flare and its piping
•knock out drum process area to speed up construction works
•inspect the entire area & check the results of the completed installed components.
•Communicates with relevant control operators of other operational areas when making changes, transfers, etc., which may affect their unit operating conditions
Basic Function & Responsibilities:
•review assigned function and responsibilities set by the superior before implementation
•performed pre-commissioning and commissioning of Sulfur gas plant such as:
•recover Unit-57/58/59, Acid gas & gas sulfur, Acid gas sour, Auxiliary pump
•feed gas analyzer, checks air blower (C-101), air pre-heater, waste heat boilers, reaction furnace (H101), Sour water pumps, waste heat boiler Steam Drum, boiler condenser, reactor, CBA reactors, CBA condensers, incinerators (H102),
•Rundown lines and seal pot, boiler water pre-heater, sulfur storage pit drum, liquid sulfur cooler (E-110), sulfur pit vacuum eductors, sulfur plant boiler blow down drum, acid gas knock-out drum, instrument purging tempering steam, nitrogen, instrument air and plant air, fuel gas system,
•blow down and condensate, high pressure saturated steam-STH, Low pressure saturated steam STL, boiler feed water-BFW, Tail gas incineration,
•checks condensers, irrigation water utility system, water system, catalyst loading portable water, panel switching board, boiling out,
•catalyst handling final Inspection, cleaning of all the vessel for final air blowing,
•calibration of level transmitter parallel to level gauge (LT & LG)
•checks blowers and electric blowers, and blowers steam turbines.
•checks and review all done works for final evaluation of the superior
•suggests some ideas to speed up the process and some safety rules to avoid accident of staff
Abu Dhabi National Oil Company is expanding their existing gas gathering, processing and treatment facilities. The existing facility processes is 1, 900 MMSCFD of sales gas. The expanded facility is capable of processing an additional 1, 000 MMSCFD of sales gas for total of 2, 900 MMSCFD. Black and Veatch Pritchard Inc. (BVPI) have supplied the sulfur recovery process design package.
Basic Function & Responsibilities:
•Monitors Control Panels for corrective quality and efficient operation of the assigned units. Process settings, such as levels, flow, temperature, valve position etc. to ascertain the mode of operation.
•Transporting methanol and Crude Ethylene Glycol to Recovery Glycol section for distillation processing.
•Assist Supervisor in conducting pressure and vacuum testing of vessels ethylene lines and dowtherm pumps, condenser, cooler, control and relief valves.
•Inspect and observe process instrument recorders and controllers for correct operational function to avoid unit upsets.
•Conduct pressure and vacuum testing of vessels. Condenser line (EC) and dowtherm pump,
•checking of equipment such as ejectors boiler, boiler pumps, condenser cooler control and relief’s valves crude Ethylene Glycol,
•check Panel for required and correct process settings.
•Monitor and control the flow of raw materials, by product, and finished product mode of operation and production targets.
•Control and check the entire heating system for proper operation
•inspect and observe processing instruments such as Foxboro recorders and controllers produced polymer and operation to receive monomer polymer and titanium dioxide slurry into polymerization autoclave after completion of preparatory works wherein heating, agitation and vacumsuction was also applied.
•Keep a log of all operational changes carried out during the shift. Direct operators to carry - out necessary field adjustments equipment.
Filsyn Corporation is Petrochemical Plant licensed by Teijin Limited (Japan) engaged in the production of Synthetic Polyester Fiber and Pet Resin Polyester based container. Filsyn Corporation has its own Power and Utilities Plants.
Rosa