Rajab Ahmed, Engineer-operations

Rajab Ahmed

Engineer-operations

KNPC

Location
Kuwait - Al Ahmadi
Education
Bachelor's degree, Chemical
Experience
28 years, 6 Months

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Work Experience

Total years of experience :28 years, 6 Months

Engineer-operations at KNPC
  • Kuwait - Al Ahmadi
  • My current job since October 2009

1. Unit/ Equipment Commissioning, Safe & efficient Operations, Startup & Shutdown and Troubleshooting.
2. Equipment preparation and start up procedures & check list.
3. Monitoring running equipment and reports abnormalities as detected and arrange for rectification.
4. Prepare daily work instruction and implementation.
5. Maintain product quality and chemical dosing requirements.
6. Plan for maintenance, Turnaround and Shutdown to ensure timely completion.
7. Equipment Handover, Operations Readiness, Start-up procedure and Check List preparations.
8. Prepare work permit Risk Assessment, Trip interlock bypass Risk Assessment,
9. Developed Standard Operating Procedure, Operating Manuals updating,
10. Divisional coordinator of Environmental Aspect & OHSAS, Tracking for IIRS/ RCA/ SPA Recommendations.
11. Managing equipment handover for Preventive Maintenance and plan to reduce production loss.
12. Inspect Equipment & Instruments for modification and additional loads.
13. Evaluate and suggest improvements of field operations activities & Provide technical and managerial support for production system.

Project Engineer/ Asst. Manager/ Dy Manager-Operations at NRL
  • India
  • January 1999 to October 2009

DEPUTY MANAGER - ROLES AND RESPONSIBILITIES:
1. Plant operation, emergency handling, and trouble shooting.
2. Performance evaluation, Fuel & Loss optimization.
3. Root Cause Analysis & Risk Analysis .
4. Prepare Investigation Reports with recommendations for corrective actions.
5. Maintained requirements for DNV Certifications (ISO 9001:2000 Quality Management System, ISO 14001:2004 Environment Management System, OHSAS 18001:1999 Occupational Health & Safety Assessment Series.
6. KPI Target, Shut Down Coordinator and Worked with APC group.
7. Safety Audits with Internal and External agency and Analyze the progress of TPM maintenance jobs.
8. Close monitoring of Plant constraints and analyze for corrective measure.
ASST. MANAGER - PROCESS OPERATIONS AND TECHNICAL
1. DCS Console operations, Shift Supervisor of Delayed Coker & Oil Movement.
2. Preparation of Material Balance, Daily Performance Report .
3. Product blending to eliminate off spec-products and Optimizing Giveaway Maintained Rundown & Final Product.
4. Process interlock reviewed and modified,
5. Modification and Revamp study for development of various technical scheme.
6. Failure Analysis and preventive action Report.
PROJECT ENGINEER -COMMISSIONING/ Pre-commissioning
1. Interfaced with Process Licensor, Detail Engineering Contractor during project execution, implementation.
2. Commissioning and stabilization of Tank Farm Management System, Oil Movement and Storage, piping of OMS, Elevated and Ground Flare, Delayed Coker Unit, Hydraulic coke cutting system, Centrifugal Off Gas Compressor and LPG Production.
3. Process interlock and logic checking, P&ID, PFD update and design package study.
4. Conducted Process Guaranty Teat Run, Carry Out Heaters Excess Air Survey and reduce losses .
5. Job Safety Analysis.
6. Developed Plant and equipments start up manual based on Licensor and vendors guide lines.
7. Developed all DCS graphics and implemented.
8. Leak Test procedure preparation and execution of leak test, Motor and Pumps no load test and trial run and commissioning.
9. Loop checking and flushing procedures developed, Preparations of check list, loop water-flushing and card board blasting.

Commissioning Engineer-Shift in Charge at Ashok Paper Mills Ltd.
  • India
  • December 1995 to December 1998

In Ashok Paper Mills Ltd, Jogighopa, Assam worked as Shift In-charge of Pulp Mill Process and Involved since Pre-commissioning and performed duties as SIC of Pulp Process (consisting of Chipper, Digesters, Washing, Hypo-plant and Bleaching section)., and Start up, Shut Down, Trouble Shooting etc.

Education

Bachelor's degree, Chemical
  • at Assam Engineering College
  • April 1995

Examination Board/University Year of passing Marks in Percentage B.E. (Chemical) Gauhati University, 1995 60.8 HSSLC (Sc) AHSEC, Assam 1990 68.8 HSLC SEBA, Assam 1988 79.8

Specialties & Skills

Daily Operations
Root Cause Analysis
Aspen Plus
Risk Analysis
PROCESS, OPERATION & COMMISSIONING OF HYDROPROCESSING UNITS, UTILITIES. ENERGY CONSERVATIONS, HAZOP
OS-MS WIN7,VISTA; MS OFFICE-MS WORDS, EXCEL,POWERPOINT, VISIO
ASPEN, IP21,MAXIMO, EXAQUANTUM, SAP, RTS, IIRS
Refinery Process Operation

Languages

English
Expert
Hindi
Expert
Bengali
Expert

Memberships

KALIYANI CLUB, NRL
  • ACTIVE MEMBER
  • January 1999

Training and Certifications

Heat Exchanger: Design, Operation and Trouble Shooting (Training)
Training Institute:
IIP, Dehradun
Date Attended:
April 2007
Crude Assay (Training)
Training Institute:
R&D Centre, BPCL at Noida
Date Attended:
August 2008
Design Practices for Refinery Process Plants (Training)
Training Institute:
EIL
Date Attended:
September 2004

Hobbies

  • Learning
    Learning is never ending. I am always open to learn/ share the knowledge which helps to develop ourselves.