Operations Boardman
Petrochemical Conversion company
Total years of experience :27 years, 3 Months
1. Delta V systems DCS operations for production of Nylon. - Salt Strike, Polymerization, Finisher and Pelletizer/cutter, Conveying to Storage silos.
2. Waste water treatment - Bio reactors,
3. Boiler operations for Heat exchangers,
4. Dow therm- HTF Vaporizer for Nylon operations,
5. Utility operations - Reverse Osmosis system for producing Treated water, Air Compressors for Plant Air and Instruments Air.
6. Storage and Distribution.
7. Follow company Tenets of operations, Life saving rules,
8. Conduct Behavioral safety, micro audits,
9. participate in MOC, PSSR activities, monthly safety meetings,
10. Work for development of the safety, process, quality of the product.
Lime powder quality achievement, Screw conveyor problem solving, Crusher availability improvement, reaction follow up while treating with the raw material.
To Implement Safety, Health & Environment system for company as well as contractor’s Employees
Implementation of Permit to work system for Company as well as contractor’s Employees.
Investigation and reporting of all Accidents, incidents & Environmental Incidents.
Creating and updating the Site Safety Procedures and operating instructions.
Conduct safety talks, tool box meeting.
Compliance for the use of Personal Protective Equipment.
Audits of Safety Equipment & Permit to work system.
Carryout Job Risk Assessment
Worked as Senior operator in Ma’aden Phosphate Company, Saudi Arabia
1. Commissioning Experience of the 3x1460TPD of 40% P2O5 production (Phosphoric) Acid plant (Rock phosphate conveying system, Reaction section, Filtration and Acid transfer).
2. Commissioning Experience of the 4x1460TPD of 48% P2O5 Concentrators through Flash Cooling system.
3. Operating experience of the 40 and 48% P2O5 production through DCS.
4. Tank farm operation, Acid supply to DAP and maintaining the ring pressure through DCS.
5. Experience in Permit to work system for a job during shutdown and operation.
6. Experience in 5S. Following and maintaining in the work areas.
Worked as an Officer in Acid production (Phosphoric Acid) department, Sterlite Industries (India) Ltd., Tuticorin.
1. Unloading of Rock phosphate through conveyors from DCS.
2. Experience in conveyor system, immediate identification of the problems and rectification.
3. Reaction system (treatment of rock phosphate with sulphuric acid).
4. Vacuum system for maintaining the temperature of the acid in the reactors to maintain/to achieve the required strength.
5. Filtration of the reactor slurry in a cloth conveyor filtration system and treating the cake again to recover the P2O5 and to obtain good quality gypsum.
6. Tank farm management for shipment.
7. Cooling tower operations and maintaining the quality of the water.
8. Implementation of 5S in work area.
Experience in Copper smelter at Sterlite Industries (India) Ltd., Tuticorin.
1. Unloading of Copper concentrates from truck tippler station to the Warehouse.
2. Feeding of the concentrates from ware house to the Bins(temporary storage from where known weight is taken to the furnace through weigh feeders)
3. Raw material handling and management of the stock.
4. Conveyors system troubleshooting.
5. Open furnace inspection for cooling blocks and boiler shells.
6. Boiler operation through DCS.
7. Superheating the steam (moisture free steam @ 485oC) for turbine operation.
8. Primary smelting (melting of the concentrate at 1180oC by maintaining the metallurgy) with the help of oxygen and fluxes through DCS.
9. Off gas system operation to maintain proper suction in the furnace.
10. Identification of the furnace problems with the help of process parameters.
11. Communication with other departments (sulphuric acid plant, oxygen plant and secondary smelters) during shut down and startup and on emergency.
12. Involved in TQM activities for reduction of LPG consumed per ton of copper anode production.
13. Implementation of 5S in work area as a team and assisting other team for their achievement.
14. Training for the new comers about safety, 5S and plant operation for their safe work and to enjoy the work place in the company.
15. Reporting of the incidents immediately to the superior for necessary action.
16. Following the standard operating procedure in all operational activities and suggested the modification required to avoid the complexity in the operation.