QA/QC mechanical Engineer (welding ,NDT& Coating)
quality fabricators Com.WLL
Total years of experience :6 years, 5 Months
Preparation & Review of PQR, WPS, WQT & Hydrostatic Test Procedure for client approval ? Reviews radiographic films, witnessing UT, MPT, DPT, PM I, Hardness testing & r e p o r t s.
* Witness the destructive test (Impact, tensile and bend test etc.)
* Familiarization with ASME, API AWS, ISO Codes & standard, Welding Procedure & Specifications,
* Preparation of Quality Control Plans, Hydro Test pack preparation and QA/ QC Dossier Preparation.
* Compare material as per green building concept (Leed and estidama ) Requirement & Prepare supporting documents for client approval
* Familiarization with Structural, pipping, Tanks &pressure Vessel drawing (Isometric, GID, P& D & shop fabrication Drawing)
* Monitoring the welder’s performance, finding the root causes of the welding related problems and recommending the corrective action.
* Line walk and punch List preparation before Hydro test & Pressure testing
* Prepare & Review of painting procedures, work method statements, Quality Procedure, ITP & Testing inspection procedure for welding and coating (Holiday Testing, salt test & adhesion test …etc.
* Monitor the weather condition (Air Temperature, Dew Point, Relative Humidity)
* Reviewing material certificates as per Estidama/Leed Requirement project/clients/ material specifications and physical inspection of materials.
* Familiarization with ASME, API Codes, welding inspection, Surface Preparation & Coating Inspection, Preparation of Quality Control Plans for Projects according to Client requirement & specifications, Hydro Test pack preparation and QA/ QC Dossier Preparation
* Preparation of inspections reports (weld map, weld history sheet, parameter records, dimension report and Hydro Test pack), online RFI & internal NCR’s etc.
Client : Qatar petroleum (QP) 01-04-2015 to 18/8/2015
Project : Construction of EPIC of Water storage tanks & related in Dukhan fields
Client : Qatar Fertilizer Company (QAFCO-3) 25-2-2015 to 01-04-2015
Project : Construction Pipe line (GRV, SS, LTCS, and CS\} and hydro- Pneumatic test for Pressure vessel, & Heat Exchanger in QAFCO-3 Plants shutdown
Client : Qatar Vinyl Company (QVC) 24-2-2015 to 9-10-2014
Project 1 : New Oxy-Reactor erection & fabrication, erection of relative pipe lines in QVC plant shutdown project
Project 2 : Replacement, Fabrication, & erection of Xmas Tree & Radiant Coil in QVC shutdown
Client : Qatar Fertilizer Company (QAFCO-1, 2, 3, 4) 21-6-2014 to 10-8-2014
Project1 : construction, Erection, Installation of pipeline (GRV, SS, LTCS, and CS\} & Pre-commissioning of compressor And Dryer in qfaco 1, 2, 3&4 shutdown
Project 2 : Heat exchanger and valves Shutdown inspection and hydro test
Client : Qatar Fertilizer Company (QAFCO-6) 1-5-2014 to 20-6-2014
Project 1 : Construction of new Pipe line (GRV, SS, LTCS, and CS\} and T/A Shutdown Inspection, hydro test for Pressure vessel, Heat Exchanger in QAFCO-6 plant shutdown
Project 2 : Replacement of MPD & Relative piping in QAFCO-6 shutdown
Project 3 : Online piping & structural job in QAFCO 5 & 6 shutdown
Client : Qatar Petrochemical Company (QAPCO) 17-2-2014 to 31-4-2014
Project : SS, LTCS, and CS pipe fabrication & erection, Inspection, spool hydro test. In LDPE 1&2 area in QAPCO shutdown
Client : Qatar Fertilizer Company (QAFCO-5) 10-11-2013 to 14-2-2014
Project 1 : Construction Pipe line (SS, LTCS, and CS\} and T/A Shutdown Inspection, hydro test for Pressure vessel, Heat Exchangers in QAFCO-5 Plants shutdown
Project 2 : Replacement of MPD & Relative piping in QAFCO-5 shutdown
Client : Rass Gas
Project : Shop Fabrication and painting shop fabricated structural steel & SS TANKS Barzan Onshore Project
Client : Ma’aden aluminum Company (MAC)
Project : Fabrication silo, Damper & ducts in Ma’aden aluminum smelter project
Client : M/s Alstom
Project : Fabrication of Equipment (Stack) & Structure for Gas treatment and Fuel treatment center Emirates Aluminum Smelter Project (EMAL)
Role and responsibility
* Reviewing material certificates as per project/clients/ material specifications and physical inspection of materials.
* Preparation & Review of PQR, WPS, WQT & Test Procedure for client approval.
* Preparation of inspections reports (Fabrication, weld map, weld history sheet, parameter records, dimension, report and Hydro Test pack), Client Inspection Request, online RFI & internal NCR’s etc.
* Monitoring/witnessing all the Welding, Fabrication & Erection related activities as per client approved Inspection & test plans.
* Familiarization with ASME, API, AWS, ISO, SSPC Codes, standard, Welding Procedure &Client specification (QP, QAFCO, QAPCO).
* Monitoring the welder’s performance & Identifying the root causes of the welding related problems and recommending the corrective action.
* Line walk and punch List preparation before Hydro test.
* Monitoring Steel Pipe wrapping coating, grp/GRV pipe wrapping and wrapping related inspection.
* Pneumatic and Hydro Testing of Piping, Heat exchanger and Pressure vessels, tanks.
* Witness the Diesel chalk testing & Vacuum box Testing.
* Shutdown NDE and Client inspection co-ordination.
* Monitoring the qualification of the Sand Blasters, Painters, welder& Technicians for client’s approval.
* Ensure the calibration/validation of Sand Blasting/Painting Equipment’s Welding Equipment and tools etc..
* Monitor the Air Temperature, Dew Point, Relative Humidity.
Client : Hindustan Petroleum Corporation Limited (HPCL- Dharwad) 12-01-2013 to 3-7-2013
Project : construction of LPG storage Mounded vessels (mounted Bullet tanks) 650mt capacity - 3
No’s
:
Client : BUNGE INDIA (P) LTD -bachavu,
25-03-2012 to 22-12-2012 Gujarat
Project : Construction of CS & SS tanks (48 no’s) & related pipeline VEGITABLE OIL REFINARY
Client : Nagarjuna oil Corporation Limited (NOCL) 5-6-2011 to 20-3-2012
Project : Construction of double deck floating roof tanks (Ø60 m x 20m Ht -10 nos ) in Cuddalore Refinery Tankages Project
Role and responsibility
* Preparation of inspections reports (weld map, weld history sheet, parameter records and dimension reports.) & internal NCR’s etc.
* Review of painting procedures, method statements and painting report as per specification.
* Witness the vacuum box, Chalk Diesel test, Pneumatic test and hydro test for tanks.
* Review of radiographic films, witnessing UT, MPI, DPI, PMAI, PMI, Hardness testing, PWHT test reports.
* Monitoring the welder’s performance.
* Punch List preparation before Hydro test.
* Interpretation of drawings, welding symbols and dimensional inspection.
* WFT, DTF, surface Profile checking by using the relevant inspection tools.
* Reviewing material certificates as per client’s/ material specifications and physical inspection of materials.
* Monitoring/witnessing Steel tank, pipping, structural & mounted Vessel Fabrication, Welding, & Erection related activities as per client requirement.
* Carried out NDT Examination (PT, MPI) & all QC Related Supervision.