Plant operator
Saudi Kayan (Sabic)
Total years of experience :25 years, 0 Months
The Saudi Kayan Petrochemical Company is one of the largest complexes in the world and is located in Jubail Industrial city at Saudi Arabia. I worked as an outside plant operator in Aromatic plant. Our product is Phenol C6H5OH and Cumene C9H12. *Annual production capacity for Cumene plant 290 KMT, Phenol plant 220 KMT and Acetone plant 135 KMT
•*(Badger technology) Benzene + propylene - Cumene,
•*(KBR technology) Cumene + O2 - Cumene hydro peroxide (CHP), * Cleavage reaction: CHP + H2SO4 (catalyst) - Phenol + Acetone + Alpha Methyl styrene (AMS), *Byproduct: AMS + H2 - Cumene, * Other reaction: NAOH + Phenol - Sodium phenate (C6H5NAO), Sodium phenate + H2SO4 - NA2SO4 + Phenol.
•I also worked in Turnaround activity, start up and shutdown activity, commissioning and erection activity, also handle different type of emergency, different type of work permits. *operation like extraction, distillation, hydrogenation, dephenolation, oxidation, striping, reactor, incinerator operation, tankage, loading and unloading truck, loading and unloading of catalyst, Air compressor(Cameron ltd), chiller compressor, ejectors, . Handling of Sulfuric acid, Caustic, Cumene, Cumene Hydroperoxide, Phenol, Propylene, Benzene.
•Turn around activity on 2013 and 2016
Key Role •I worked at Ethylene/propylene cracker plant (Olefins-3) in Benzene and Gasoline- hydrotreator area.
•In my area equipments are Benzene column, Pentane column, deoctanizer column, pyrolysis column, NAOH column, Gasoline-hydrogenation catalyst reactor, Hydro-cracking and Hydro-dealkylation catalyst reactor, hydrogen reciprocating compressor, sundyne pumps, tanks (bullet tank, floating roof tank, fix roof tank, sphere tank), furnace, NAOH incinerator, clay-treator, fin fans,
•Catalyst loading and unloading, catalyst regeneration, activities, reactor swapping activity, Bomb sampling, polymerization inhibitor dozing, tank change over activity.
•Start up, shut down, commissioning and erection, emergencies and normal operation, trouble shooting of the plant.
•Operation is hydrogenation, dealkylation, hydro cracking, adsorption, heat transfer, caustic incinerator
Jamnagar is world largest Grassroot refinery capacity of 650KBPSD and it becomes world largest Refinery at single place in short time
I worked in Gas recovery plant in Coker area.
Certified with ISO-9001-2000, ISO-14001 and also ISO 18001.
In Our Plant refining VDU column and Produces Diesel, Petrol, Kerosene, Naphtha, LPG, Fuel gas, Coke as residue.
Plant fully atomize with having DCS system with Foxboro.
Different types of lots of Equipments handling like as fractionator, FG/FO fire furnace, Coke drum, Centrifuge gas compressor, Absorber/Stripper, Diff. types of exchanger/reboiler, Diff. types of Pumps, FD/ID fans, Fin fans, Settling Drums/Decanter, Fuel gas recovery system, Flare system, Tank farm, Flushing oil system, Cooling towers etc.
Different types of chemical operations like Thermal cracking, Distillation, Absorption, Stripping, heat transfer operation etc.
RIL having world class safety with co-ordination of World number- 1 Due point safety.
Responsible for carrying out the field activities for safe & optimum operation of the plant
Supervise job related to all equipments and monitor & ensure their performance for optimum safe operation.
Preparation for safely handover & co-ordination of maintenance activities.
Ensure strict compliance of all HSEF procedure.
Systematized checks and inspections to ensure trouble free running of the plant.
Chemicals Handle:
LPG, Fuel gas, LNG, Tri sodium phosphate, De emulsifier, ammonium polysulfide, H2S, Antifoaming agent, NAOH.
Nirma ltd plant is fully automatic with having DCS tds-3000, Tata Honeywell incorporating open window based tps-500xsystem, connected with GUS system produce linear alkyl benzene, having two trends with 75000 MTPA capacity using technology from UOP inc, USA. Certify with ISO 9001-2000, ISO 14001
Worked in Linear alkyl benzene plant,
It is a petrochemical plant where we separate carbon range C10 to C13 from paraffin, than paraffin converted in to olefin by dehydrogenation in presence of Pacol catalyst, than in presence of Detal catalyst olefin is react with benzene in alkylation reactor and getting linear alkyl benzene.
Main equipments are Sieve tray vacuum columns with thermosiphon type reboiler, Sieve tray vacuum columns with stab in type reboiler, Two Pack bad column, Oil fire Furnace, Screw compressor(Kobe steel ltd), Double acting reciprocating type three stage compressor, Liquid ring vacuum pump, Finfan coolers, Sun-dyne pumps, Rotary screw compressor, Shell and tube exchangers, Pacol reactor where paraffin converted into olefins it is semi automatic on line catalyst change over, Claytreators, Adsorbers, FD/ID fans, flare system. Ensure strict compliance of all HSEF PROCEDURE.
Responsible for carrying out the field activities for safe & optimum operation of the plant
•CH3(CH2)m CH(CH2)nCH3 (m, n= 0 to 10, m+n=7 to 10)
/
C6H5
•Chemical handle: N-Paraffin, Benzene, N-Pentane, Leaner alkyl benzene, Hydrogen, Hot oil (c14H14), iso-octane, Heavy alkyl benzene, LPG, Fuel gas, LNG.
Field Operations
Key Role It is located near village “Unava”, manufacturing of dyes, we have agitator, dryer, reactor, establish a laboratory to check the samples to maintain the quality, manpower handling, customers handling, storage, effluent treatment plant, and all factory related work like product setting, other modifications.
Designation Plant
Worked in “Linear Alkyl Benzene plant”.
FUCTIONS To closely monitor and maintain the condition of various equipment in perfect condition by checking vibrations and other abnormalities if any.
To Hand over the equipment for maintenance and to take over the same following all the safety compliance.
To conduct a trial run of equipment after taking over from maintenance and changeover of equipment as and when required.
To check the level and quality of oil in reservoirs of various equipment and top up / change of oil as per the grade.
To monitor the Process Parameters and record them in Log Sheet.
To communicate with Panel and carry out the field action. Also to record the all activities carried out during the shift in Log book.
Trisodium phosphate solution batch preparation for dosing in Mp steam generator.
To respond quickly to emergencies like Fire, trips, toxic gas release etc.
To check any deviation in instruments like Control Valves, PT, FT, PDT,
Diploma Chemical Engineering