SENIOR INSTRUMENT TECHNICIAN
qatar petroleum
Total years of experience :22 years, 8 Months
Working in Dukhan oil and gas Field Support Department for servicing of field instruments. Installation, Punch listing & commissioning of SCADA, PLC, Substation Control System (SCS), Data Gathering Stations (DGU), Weather Station, Fire Alarm and Suppression System, Well head monitoring system supplied by Zencus.
Preparation of Cold and Hot work permits, Excavation permit. Follow Qatar Petroleum (QP) Standards Procedures, Policies and Safety. Job safety analysis (JSA)
Preparation of Daily report, Weekly progress report, Monthly report, job distribution, manpower planning for shutdown activities.
Working experience in SAP and Lotus Notes (Latest Version 8.5).
Worked in Polyethylene & Butene-1 plant as an Instrument Engineer. Charge of Instrument maintenance activities, Purchase Requisition (PR) for both local and import materials, Material follow up with warehouse, Communication with vendor, purchase dept., Spares management, Leadership, Shutdown planning and execution of jobs within time frame. Prompt attendance to Routine / breakdown and preventive maintenance / calibration / end - to - end loop checking jobs. Planning & Execution of shutdown jobs as per time time frame. Procurement of critical items. Execution of MOC jobs. Management of local manpower, On Job Training, Log book record, Daily job planning, Housekeeping & Documentation. Troubleshooting of major problems, E / I Interface problems, PLS system logic checking. Follow Permit to Work (PTW) system and Indorama’s standards and safety procedures.
Working on ORACLE system. Training to local manpower, supervision of job progress and reporting, Successfully recommissioned the PE Train-2. Working experience of SQUARE - D PLC and supplied by M/s. Black Clawson. Modicon Quantum PLC installation and commissioning for Extruders. SCADA, PE plant Technology is from M/s. Nova.
Hands on exp. on Ronan Nucleonic instruments for IPS, LPS 1 & 2, Extruder all maintenance activities, recovery area instruments, reactor and catalyst area and vaporizer and finishing area instruments. Ultrasonic and Radar Instruments installation and commissioning.
Experience in Valtek valves, Diverter valves, Heaton Hattersly valves, Masoneilan control valves, batch weigh scales, blender weight and silo level measurement.
Worked in Polyethylene (P.E) & Pure Teriphthelic Acid (P.T.A) plants since Project, Commissioning, Startup. Shutdown job and daily routine maintenance jobs. Working experience on all types of TCI instruments in Instrument Workshop.
Follow Reliance Safety Policy and Standards operating procedures (SOP). Part in implementation of 5 S, Quality Standards, Hazop study.
*Working experience on ABB Advant 500 DCS, YOKOGAWA CENTUM CS 3000, Allen Bradley, Modicon, & Siemens PLC, Process Air Compressor Controls of make Demag, Hima Sella ESD, Panel installations, Nitrogen and Hydrogen Compressor Controls, Sequential Controllers, Fisher-Rosemount & Masoneilan make Angle Control valves, Loop drawings, interlock / Shutdown logics, Bently Nevada machine protection systems, PC knowledge. Also worked in Naptha Cracker plant and PVC plant for shutdown jobs.
Familiar with the working principles, trouble shooting and maintenance of
*Flow instruments:- Turbine, vortex meters, Magnetic flow meters, Micro motion flow meters, Anubar flow meters and Orifice (DP) meters Rosemount Smart, KM.
*Level instruments:- Displacer type, DP Transmitters, Radioactive level meas., Radar, Fork, rope, purge type level meas., Rosemount Smart, Eckard, Foxboro make.
*Pressure instruments:- Model 1151, 3051 Rosemount smart transmitters including remote seal type and Taylor pneumatic transmitters.
*Temperature instruments:- Model 3044CA Rosemount Smart transmitters with ‘K’ & ‘R’ type thermocouples and PT 100 elements.
*Analyzer instruments:- Model 1100 Oxygen, 2500 CO2, 2510 CO analyzers with dedicated sampling system supplied by Servomex, Model 2081 pH and 2081 C Conductivity Rosemount transmitters, Chlorine leak detectors, Analyzer house controls, Gas Chromatograph, LEL detectors, Gas detectors of Crowcon, Moisture analyzer, Smoke detectors, MCP and fire alarm system, deluge valves, etc.
Worked for Kuwait National Petroleum Company (KNPC) Mina - Al - Ahmadi Refinery at Kuwait for their Major Refinery Turn Around (MRTA) Shutdown jobs as Foreman Process Control Instruments in Central Instrument Workshop. Servicing, overhauling, calibration, hydrotesting of various types of control valves of make masoneilan, fisher, KITZ, Orbit.
Servicing and calibration of level switches, level transmitters, pressure transmitters (Electronic and
Pneumatic instruments).
Worked in KHANDUDYOG CHALTHAN’S DISTILLARY AND ACETONE PLANT, CHALTHAN as an Instrument Engineer for their Alcohol cracking furnace, Acetone distillation and Alcohol distillery plant.
Boiler instrument maintenance such as Feed / steam flow / temperature / Drum level / Pressure Indicating and Alarm systems and Recorders. Worked on interlocking system of furnace, MAPCON pH control system, PRDS. Maintenance of field instruments like Rosemount, Taylor, Krohne-Marshall Magnetic FT, Controllers like Taylor, Lectrotek, Moore boiler drum level controllers and Taylor recorders. Bulkmeters and Auto bagging machines. Working experience on Test and Calibration instrument in Workshop and Analytical instrument
Worked in JOJA CHEMICALS PVT. LTD., as an Instrument Engineer for their PNCB, ONCB plant since Erection, Commissioning, Startup and Routine Maintenance jobs.
Responsible for Instrument Department. Instrument piping following P & ID Diagram, Loop checking, Panel Instrument mounting, wiring and other related works. Instrument Maintenance of Thermic Fluid and Steam Boilers. Instrumentation fault finding and rectification & modification on Distillation column. Maintenance of Chino-Laxson’s Db series uP controllers and recorders. Maintenance of field instruments like Flow, Level, Temperature, Pressure of Chemtrols, TRAC, Rosemount. Working and maintenance Gas Chromatography. Also completed training on operation and maintenance of GC at Netal Chromatograph.
Worked in STANDARD ALKALI, CHEMICALS DIVISION, THANE, as an apprentice in their KOH/ NAOH/HCL/CL2 plant Maintenance, calibration of pneumatic and electronic instrument like Bells, Taylor.
Repair / calibration of Microprocessor based Libra make Automatic Weighing Machines, Testing of Temperature Scanner, Annunciator, Burner temperature control system, Maintenance of Automatic Bagging systems and Microprocessor based Weather Monitoring System.
AFTER 12TH DONE 3 YEARS DIPLOMA IN INSTRUMENTATION AND CONTROL ENGINEERING.