Deputy General Manager- Quality Control & Quality Assurance
Larsen & Toubro Limites
Total years of experience :34 years, 3 Months
In charge of Regional Function of Quality Departments where number of projects are running in the area.
for L&T Construction.
I have now promoted as “Cluster Quality Manager” for Jamshedpur Cluster operations.
L&T is executing a 6 MTA Green Field projects For
for Inspection of Mill ends for Madras Cements for In-situ Welding & Refurbishing of Ball Mill
Worked as QC Inspector for Ceasefire for Inspection and clearance of firefighting systems
9 Girth Gears for Ball Mills for Mineral Processing Industries
9 sets of Driving Pinion Shaft Assemblies for the above Girth Gears
50 Nos of Live Rings / Raiding Ring/ Kiln Tire for Cement Plants
Other Fabricated items for ATOX MILLS- Rotary Sluice, RAR-LVT, and castings for OK Mills -Pressure Lever and Swing Lever assemblies.
Ball Mills for Cement Grinding, Atox Mills for Raw Meal and Coal Grinding, Girth Gears for Kiln and Ball Mills, Vertical Roller Mills for Raw meal and Coal Grinding. Gyratory Crusher Shells for Mineral processing, Kiln Shells, Live Rings, and other Cement Plant critical equipments.
I was a
HOD in the rank of
Defense: When I was working for Arbeit Platz India P.Ltd I have visited the following Defense Factories.
I had taken care of all Quality issues with DGQA -Chennai and receptive Factory DGQA Wing and Ordinance Depot including alternate material acceptance for GOST specifications for T-72 Tanks and BMP Vehicle.
Heavy Vehicle Factory-Avadi, Chennai
Engine Factory-Avadi, Chennai
Riffle Factory-Tiruchirapallai, Tamil Nadu
Ordinance Factory- Bhusawal, Varangaon, Ambajhari, Ammunition Factory Khadki, Dehu Road, Yeddumailaram-Medak,
DRDL, ISRO, MAPP-Kalpak am,
Key Deliverables
•Estimation, proposal submission, securing orders and execution.
•Involved in the Development of Indigenization of Components for Russian T-72 and BMP tanks.
•Coordinating with DGQA, DRDO, Ordinance Factories and Depots and All Government Organizations
Key Deliverables
•Estimation, proposal submission, securing orders and execution.
•Selling of material handling equipments like Forklift Trucks, Under-Slung Crane, Chain Pulley Blocks and A-Frame
Sales & Service)
Key Deliverables
•Estimation, proposal submission, securing orders and execution.
•Securing orders for Machine Tool Reconditioning and Machine Tool Spares.
•Obtaining Orders for machining work.
Others
LLC for Inspection & Expediting of “SIKDS” at PETRONAS FZE & Emerson for Valves at Jebal Ali, Dubai for South Yoloten Project, Turkmenistan Galkynysh Gas Field Project
AREAS OF EXPERTISE
Manufacturing and Inspection of Critical & Heaving Equipments for Cement & Minerals Processing Plants
•Monitoring the approved and proven manufacturing process in a Timely manner and enforcing acceptable Quality levels in all events.
•Conducting meeting for the Pre-qualifications approvals for the New Material and New process.
•Identifying improvement and Trouble shooting of the critical manufacturing events in the whole process by interfacing vendor and engineering.
•Ensuring adherence of the Manufacturing Schedules by the Vendors.
•Resource planning and Deployment of man power and machine tools those are required for uninterrupted allotment by vendors.
•Co-orientating with Customer Inspection agency, Vendor Quality Department and internal quality departments.
•Updating the daily and weekly status reports to those concerned.
•Maintaining overall cordial relationship with Customer Inspection Agency and the Vendor while monitoring the complete execution of the projects.
•Pro-actively expediting the whole manufacturing process
Project Planning and Execution Management.
•Managing activities right from the conceptualization stage to the execution involving finalization of technical specifications, procurement, scheduling, progress monitoring, erection, testing and commissioning, site management, manpower planning.
•Identifying improvement areas & implementing measures to maximize customer satisfaction levels.
•Ensuring customer satisfaction by responding to customer queries, achieving service quality norms.
•Establishing project review, monitoring and status reporting procedures to accurately report progress of the project to the stakeholders and end user clients.
•Resource planning to achieve effective manpower deployment of qualified workforce.
Sales and Marketing
• Secured good orders from all Government Departments, Refineries, Petrochemical Industries, Defense, Railways, Electricity Boards and PWD etc.
• Having contact with all EPC contractors like EIL, Toyo Engineering, UHDE, MECON, etc
• Obtained Good Orders against Global Competition under Deemed export scheme.
Commercial Operations
• Establishing & Scrutinizing Letters of Credit & vetting of necessary Commercial documents.
• Interacting with regulatory authorities like Customs Departments for obtaining licenses /Sanctions/Clearances &ensuring compliance with various Statutory Obligations.
• Liaising with dealers, Customer through field visit for Order & payment and monitoring financial / commercial discipline with effective cost control.
Export / Import Functions
• Involved in handling complete commercial documentation for export-Import trade in compliance with statutory regulations.
• Interacting with Govt. Departments and regulatory authorities like EEPC/DGFT/JDGFT offices for obtaining Advance /DEPB licenses/sanctions & ensuring compliance with statutory obligations.
• Maintaining cordial relations by liaison with Customs and DGFT officials, handling refund formalities.
• Possess knowledge of Deemed exports, QABAL, VABAL, EPCG, and DEPB Schemes.
Purchase / Procurement
• Directing the development and implementation of Key purchase / procurement strategies, contingency plans and ensuring that plans are aligned with projects requirements.
• Formulating budgets for timely procurement of various critical components.
• Ensuring optimum inventory levels for achieving cost saving without hampering the projects work.
• Strictly following the norms for stocking, preservation of materials according to nature of materials.
• Procurement follow the policy by write price from right source, just in time, on required place.
Service Operations
•Mapping client’s requirements & rendering effective solutions to make sure that area of concern can be worked upon for improved service levels.
Erection and Commissioning of Equipments
•Worked in Cement Plant and Power Plant as Foreman and Erection Supervisor involved in equipment erection and commissioning.
NOTEABLE ATTAINMENTS
•Received INR One Lakh cash award as an appreciation of work from The KCP Ltd
•Received INR One Lakh Sixty Thousand cash award as an appreciation of work from L&T.
Pressure Parts Handled:
Regarding Valves- When I was in The KCP Ltd we have manufactured Valve body Castings for BHEL-Vales Division, Trichy.
Type of valve body castings are: QCNRV-Quick Close Non-Return Valves in32" WC9, Class 900, 32"WC6 class 600 and other WCB in the tonnage range of 9 Ton weight.(For 500 MW Boiler one 32"WC9 Class 900 Valve Body is required)
TOA-Japanese Design- Weight range-28" Class 2500 WCB of 5 Ton weight and others 900 Kgs to 6 Ton weight in various pressure ratings.
I was Project Manager involved in complete Manufacturing, Inspection and Expediting till dispatch. I have also involved in Fettling, Up-gradation and repair welding and RT Inspection
Regarding Pressure Vessels, Columns and Skids:
When I was in The KCP Ltd we have manufactured Boilers as per "S" code and Pressure Vessels as per "U" code. We have manufactured Boilers for Sugar Plant.
Operating Pressure: 17.5 to 66 KG/Sq.Cm
Capacity: 15 to 100 TPH
Superheated Steam Temp: 340 to 485 Deg.C
Thermal Efficiency-69%
We have manufactured Closed Blow down Drums, Flash Vessels for Alumina Digestion Plant
courses: UT，MT，PT，VT，RT，RTFI LEVEL II AS PER AMERICAN SOCIETY FOR NON-DESTRUCTIVE TESTING (ASNT-TC-1A) AMERICAN WELDING SOCITY-CERTIFIED WELDING INSPECTOR （AWS-CWI） LRQA -Quality Management Systems Internal Auditor Certificate.