Freelance Engineer
Self Employed
Total years of experience :31 years, 9 Months
Manufacturing: Product development, process development, Waste elimination, cost control, Inventories management.
QAQC: ISO 9001-2015, Welding procedures Specifications, Welders Qualification Tests.
Inspection: Visual, NDT, Welding, Blasting & Painting, Piping, Pipeline, Valves, Storage tanks, Pressure vessles, Heat Exchangers, Hydrotest.
Manufacturing of Screens, Installation of machines,
Major Customers: Calaya Engineers, Engineering Systems Limited, Rig Repairs International, ONGC, BPCL, National Oilwell Varco, Al Fori and Advanced Oilfield Technology Company.
Key Deliverables
Accountable for business development and project planning & execution.
Projects: Shutdown works of piping, structural Repair, Heat Exchangers, Pressure vessles
Responsible for profit & Loss and overseeing production of goods and / or provision of services. Ensuring smooth and efficient running of organization
Major Customers: Paragon, Atwood, Halliburton, Weatherford, Addax, Perenco, Euroil, Noble Energy, Franks, International, etc.
Key Deliverables
Planned & controlled manufacturing, maintenance & repair activities of oil field tools, OCTG, equipment in machine shop & fabrication shop including base civil work, projects planning & execution.
Projects: Piping, Hydrotest, Storage tanks, Pressure vessles, Structural work, Welding, blasting & painting.
NDT Inspection
Gave quotations, conducted project & production planning, material & tooling planning & control inventories, problem solving and product quality. Accountable for manufacturing, refurbishment, repair, fabrication, welding, hard banding and phosphating, repair of oil & gas industries related jobs.
Trained staff for Quality Management system.
Ensured that all departments are working according to companies Quality Management System.
Qualified LEEA accreditation, hard banding installation and established production operations.
As Management Representative, to ensure that all departments are working according to companies Quality Management System.
Major role in qualifying LEEA accreditation, Hard banding installation & setting production.
As Head of Department, to plan & control manufacturing & repair activities of Oil field tools & resources in Machine shop, Projects Management.
Projects: Structural work, Welding, Blasting & Painitng
NDT Inspection
Process & Production planning, Material & Tooling planning & control inventories, Problem solving, Product Quality. Manufacturing, Refurbishment, Repair, Fabrication, Coating with metal spray & HVOF, welding, Phosphating, Repair of Oil & Gas Industries related jobs. like Turbine casing, Turbine shaft, Pump shaft, pump Casing, Finfan shaft, connecting rod, Crank shaft, Couplings, Rotor crusher, Propeller shaft, Propeller, Impeller, Hydraulic cylinder, piston rods, piston, Motor rotors, bearing housing, mandrels, cylinders, Tie rods Impeller Shaft, Twister Pulley, API connections, Dynamic Balancing of Rotors & Shafts, etc.
Projects: Pressure vessles, Heat Exchangers, Piping, structures, Welding, blasting & painting.
QAQC, NDT Inspection
led team to oversee conventional machine shop, welding shop, and fabrication & hard facing shop. As In-charge handled the entire manufacturing process of Drilling tools & Down hole tools, CNC machines and PDC ‘Kit’ bits from manufacturing to assembly and packing; administered designing through reverse engineering to design & fabricate cargo baskets, tools & pipe racks. Handled compliance check with standards & safety policies, and interacted with customers for design, quotation, delivery, Material & Tooling planning & control inventories, Problem solving, handled API Rotary Connections.
Led 125 members team to manage CNC shop and machine shop; oversaw day to day shop floor activities of every shift including assembly, welding, packing, painting, house keeping, problem solving and rejection control. Administered overall production planning, execution, and achievement of production targets; maintained ISO standards and handled ISO audits.