Assistant Factory Manager
Pkmeat Pvt Ltd(Frozen Food)
Total years of experience :12 years, 10 Months
Worked as AM Factory at Pkmeat Pvt Ltd(Frozen Food).
Products Nugget, Chpali, Shami, Shots, Samosa etc
Lead overall production operation
Spice/Pickle/Salt
Key Result Areas:
• Lead Production department with team of 130 members including Officers, supervisors, operators and helpers to achieve monthly production target of one million liter ice-cream and one ton cone biscuits. Providing technical support to staff.
• Develop and execute monthly, weekly and daily production schedules as per business demand.
• Oversee plant operations and corrected production issues. Analyze and control process.
• Remain in contact with Sale department to meet market demand and product quality improvement
• Remain in contact with Purchase department for raw and packing material requirement.
• Responsible for maintaining and improving productivity with extensive quality and cost reduction. Ensuring that the production is cost effective produced on time and is of good quality.
• Develop maintenance schedule and remain in contact with engineering department for smooth plant operation, breakdown maintenance, preventive maintenance and predictive maintenance.
• Take important role in new product development.
• Reduced wastage of several Ice-creams.
• Working in ERP environment.
• Develop monthly wastage, machine efficiency and production target report.
• Good knowledge about recipe balancing, plant operation, planning and trouble shooting.
• Good knowledge about TPM, HACCP, Kaizen, 5S.
• Review all quality control issues and take suitable preventive and corrective action to solve any quality issues.
• Ensure the operating procedures comply with legal requirements.
• Ensure that traceability requirements for all materials used in production are maintained via the use of batch numbers and accurate batch number recording
• Ensure that all food safety and workplace safety policies and procedures are adhered to within
Department and across all production activities
• Reporting to General Manager and CEO
Achievements/Highlights:
• Achieved three years production target on time as Assistant Manager Production (Production Head).
• Reduce raw material wastage from 0.9% to 0.3%.
• Change packing method from manual carton taping to carton taping machine, so that labors reduced and tape quantity also reduced by 35%.
• Reduce numbers of change over.
• Two successful external audits without any NC in production operation.
• Develop new products. Improve product texture. Reduced raw material cost by replacers.
• Successfully implement ERP in Production
Worked as Production Team Leader
Reporting to Manager Operation
Worked as shift Incharge Production.
Food Engineering,Plant Operation
Food Engineering,Food Chemistry,Fluid Mechanics,Industrial Economics and Management, Plant Operation
Math,Physics,Chemistry
Math,Physics,Chemistry,Computer Science