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Ibrahim Mohamed Aly Elbarbry, Quality Assurance and Food Safety Lead

Ibrahim Mohamed Aly Elbarbry

Quality Assurance and Food Safety Lead·PepsiCo International- KSA

Egypt

Bachelor's degree, Chemistry & Biology

Work experience

Total years of experience: 23 years, 2 months

Quality Assurance and Food Safety Lead

January 2009 - Present

PepsiCo International- KSA

Riyadh, Saudi Arabia

January 2009 - Present

KEY EXPERIENCES:
* Quality and Manufacturing experience - including start up period at PepsiCo beverages manufacturing plant in ( Riyadh, KSA ) which produces carbonated & non-carbonated beverages,
A carbonated product such as PEPSI, MIRINDA, 7UP..., Sparkling juices (FRUTZ) and Malt a non-alcoholic drinks (BARIO). As well as non carbonated beverages such as Natural Juices (TROPICANA), Sport drinks (GATORADE), Energy drinks (AMP), Ice tea (LIPTON), Natural bottled water (AQUFINA)
And each one from all the above brands has its own different types of flavors.

RESPONSIBILITIES & ACHIEVEMENTS :
* Manage Quality Aspects & Systems implementation throughout plant operations (Raw & packaging material receiving / Water treatment / Processing and Batching / Filling and Packing ) to ensure that product is consistently manufactured and delivered to consumers according to standards this is by performing all the required testing (Physic-chemical and Microbiology) with right sampling and methods at the right time according SOPs, And this includes the use of control charting, systematic monitoring and documentation of critical control point variability.
* Assure the released products specifications consistence compliance with local governmental regulation, international standers and the company standers
* Creation and modification of Stander Operation Procedures (SOPs) based on the requirements of the governmental regulations, International standers and the company standers.
* Assure the execution & documentation of proper & timely calibration routines for all lab equipment.
* Ensure that the laboratory is adequately equipped to perform the required tests to the appropriate degree of accuracy and precision, with proper follow up of consumable materials to detect any shortage on a suitable time before leading to any emergency.
* Sustaining the Green rate of z-score results of laboratory proficiency scheme test .
* Conducting internal Quality and Food safety audits and Laboratory audit
* Apply the formal positive release of raw materials and packaging for use in production and the release of product for distribution to the trade.
* Monitor product defect rate & review data and improvement activities with top management weekly.
* Department Budget controlling with smart spending to meets quality financial objectives by estimating requirements, preparing annual budget, scheduling expenditures, analyzing variances, initiating corrective actions.
* Developing and implementing new measurement systems using valid alternative methods, with tracking records, sampling plans which lead to reduce the testing cost and make saving profit.
* Processing and Operation waste controlling and reduction.
* Managing and ensure that all GMPs & Hygiene practices are followed at all time in work area, including health & safety (OH&S) practices with reviewing the risk assessment frequently in work area.
* Managing the Implementation of Food safety System according the standards of (HACCP, ISO 22000:2005 &AIB ) in the plant.

Company industry:
Industrial Production
Job role:
Quality Control

Quality Engineer

May 2003 - December 2008

PepsiCo International- Egypt

Tanta, Egypt

May 2003 - December 2008

Five years experience at PepsiCo Beverages manufacturing plant (Tanta, Egypt) which produces natural drinking water (AQUAFINA) & carbonated soft dirnks such as (Pepsi, 7UP, Mirinda, ..).

Company industry:
Industrial Production
Job role:
Quality Control

Education

Faculty Of Science

May 2001

May 2001

Bachelor's degree, Chemistry & Biology

Egypt

Skills

Total Quality Management

Expert

Six Sigma

Expert

Quality Systems

Expert

Water Quality

Expert

Beverage Industry

Expert

Microsoft ( Windows & Office )

Expert

Auditing & Investigation

Expert

Quality and manufacturing of ( Juice - Soft Drinks - Water )

Expert

Calibrations

Expert

Chemistry

Expert

Data analysis

Expert

Microbiology

Expert

Problem Solving

Expert

Leadership &Team building

Expert

Communication & Presentation skills

Expert

Planning & time Managments

Expert

Workload Handling

Expert

Delegation & Motivation

Expert

Continuous improvment

Expert

Total Quality Management

Expert

Six Sigma

Expert

Quality Systems

Expert

Water Quality

Expert

Beverage Industry

Expert

Languages

Arabic

Expert

English

Expert

Training and Certifications

Training
Certified Lean Six Sigma - Green Belt
IASSC- USA
Nov 2015
Total Quality Management (TQM)
Productivity & Quality Institute - Egypt
Jun 2015
Statistical Process Control (SPC)
PepsiCo
May 2015
Quality Assurance Policy
PepsiCo
Nov 2014
Good Manufacturing Practices (GMP)
PepsiCo
Feb 2015
Physiochemistry & Microbiology Practices and Methods of Analysis
PepsiCO
Jan 2009
AIB food safety standerds
AIB international
Mar 2011
Project Management Professional
MEQMP- KSA
Aug 2010
ISO 17025 training ( Basic of uncertainty measurements)
Quality Group. UAE
Oct 2013
Hot Fill Technique and Pasteurization Process
PepsiCO
Jan 2009
Cleaning and Sanitation Process for Beverages
PepsiCO
Jan 2009
Effective auditing and inspection skill (level 3)
HABC-United Kingdom
May 2010
HACCP Principals and Practices and Internal Auditing Skills
GMB- Precon
May 2008
Basic Food Hygiene
SGS
Nov 2010
Food Defence Awareness
AIB intrnational
Mar 2011
IRCA course of Practical Auditing of Food Safety Management System according 'ISO 22000'
CMC international
Jul 2010

Hobbies and interests

Caligraphing and Painting
Swimming