Chief Chemist
NOMAC
Total years of experience :35 years, 6 Months
Total Quality Control for Sub-Critical Thermal Power Plant 2 X 660 MW for Steam water cycle, Lub. oil, Transformer oil, and HFO using last updating Lab. Instruments and using SAP software for data entry and procurements.
14. ENSURES IMPLEMENTATION OF HEALTH, SAFETY AND FIRE REGULATIONS POLICY OF THE COMPANY.
15. UPDATING WITH LATEST METHODS AND TECHNIQUES.
16. TRAINING OF LAB PERSONNEL ON NEW METHODS AND OPERATION OF SOPHISTICATED COMPUTERIZED ANALYZERS.
17. SUPERVISION OF CHEMICAL CLEANING OPERATIONS SUCH AS ACID CLEANING FOR M.S.F & V.C. AND IRON REMOVAL, RENEWAL, PT B & A TREATMENT FOR R.O.
18. SHARING THE TQM - TOTAL QUALITY MANAGEMENT ACTIVITIES, SOME OF MY PROPOSALS HAVE BEEN ACCEPTED AND IMPLEMENTED BY THE MANAGEMENTS.
19. FRIEND USER OF MAXIMO SOFTWARE PROGRAM FOR LAB EQUIPMENT MAINTENANCE REQUIREMENTS, INVENTORY CONTROL OF LAB. CONSUMABLE AND PREPARATION OF PURCHASE REQUISITION, TENDER REVISION AND MONTHLY REPORT PREPARATION FOR BUDGET AND PURCHASING MOVEMENT
• Supervises and controls all activities of gas, water, analytical, sulphur terminal and UP laboratory.
• Direct special analyses and studies required for effective operational control, evaluation of suitability of chemicals used in the plant, products quality control, equipment performance and corrosion control.
• Coordinates with operation team and production planning staff, process and inspection engineers for analyses schedules, for quality control, test runs, shutdown, startup, corrosion control and technical surveys.
• Monitors quality of granulated sulphur that is exported.
• Reviews daily lab. Test result of the concerned labs for any abnormalities.
• Supervises the activities of assigned personnel in the laboratory performs.
• Supervisory functions of the level established by management for the position.
• Monitors and reviews the day-to-day laboratory activities of sampling and analysis of gases, refinery utilities and GUP water, granulated sulphur, and liquid petroleum products employing gas chromatography, spectrophotometric and wet chemistry techniques and other routine tests carried out for plant control, corrosion control, quality control, quality assurance, quality plant, quality system and quality management.
• Reviews and approves daily and monthly test reports, reviews quality certificate of granulated sulphur that are exported.
• Direct special gas chromatography and spectrophotometer (ICP, IR, Visible, UV & AA) analysis which involves advanced techniques, and the use of stat-of-the-art computerized analytical instruments.
• Install and commission new equipment, train the laboratory personnel on the operation of new analytical equipment and organizes training programs for the laboratory personnel.
• Direct and supervises crude oil, sulphur, gas and chemicals evaluation studies, and coordinates with production planning for marketing requirement of granulated sulphur, Prepare technical reports on studies carried out in the laboratory.
• Assisted on turnover, commissioning, start-up, direct and supervises product water treatment plant to control the alkalinity, hardness and pH of the drinking water including CO2 generation plant, time injection plant, corrosion inhibitor plant and hypochlorination plant all with the aid closed loop control being controlled by advanced on-line analyzers.
• Assisted on turnover, commissioning, start-up, direct and supervises product water treatment plant to control the alkalinity, harness and pH of the drinking water by injection CaCI2 & Na HCO3 controlled via on-line advanced programmable analyzers.
• Determine solution to operational problems through routine and non-routine analysis.
• Worked with a team with a mandate for performing chemical analysis for desalination, remineralization & steam plants.
• Maintenance driven testing was performed for chemical control of CO2 production plant, liquid CO2 food grade and gas production and injection for bicarbonate addition and pH adjustment.
• Responsible for Carry out Repairs, filled inspection, Trouble shooting, and modification jobs for quality control and environmental laboratory.
• Assisted on Turnover, Commissioning, and start-up of the on-line analyzers and lab. Equipment.
• Follow up the warranty activities and the laboratory completion status.
• Set-Up and Prepare the critical equipment spare parts.
• Set-Up the equipment preventive and predicative maintenance programs.
• Provides technical assistance and resources to the lab. Tech. to perform their tasks in efficient and safe manner.
• Raises, follows up and closes out the maintenance work orders.
• Member of the Turn Around - 2006 Technical Team
• Assisted on the Commissioning / Startup activities and following the Equipment performance tests for the gas chromatography with extraction unit.
• Prevented transformer from developing fault through testing of oil to check the dissolved gases using GC with extraction unit.
• Preparation of laboratory re-agents.
• Calibration and maintenance of laboratory instruments.
• Supervision of chemical dosing - units in sea water desalination plants.
• Supervision of chemical cleaning operations.
• Acting as a senior Chemist during plant start-up phase.
• Prepared the lab. Equipments preventive Maintenance (P.M.) Program.
• Prepared the Equipment Maintenance Procedures.
• Assisted with Root Cause Analysis for injuries on serious incidents.
• Planned the Spare parts & purchasing requirements.
• Reduced the maintenance S/D time.
• Maintenance driven testing was performed for chemical control of the steam water cycle, cooling water cycle, town water treatment plant and reverse osmoses plant.
• Analyzed and monitored steam water cycle for power station using above equipments.
• Performed analysis quality control of reverse osmoses plant (toray's spiral wound module SU-720L), water treatment plant, steam water cycle, sewage water treatment plant and cooling water treatment closed and open cycle.
• Analyzed and monitored lubricating oils in turbines, pumps, diesel engines and resolved operational problems.
• Supervise, Check and resolve the manufacturing process problems within the quality control limitation.
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