Prashant Ingole

 Team Lead for a group of Engineers and Operators for Abu Dhabi Closure Project Abu Dhabi.
 Abu Dhabi Refinery consist of CDU, NHT, DHT, CCR, SRU & LPG plants to be decommissioned/ Decontaminate safely

for a group of Engineers and Operators for Commissioning, Operations and Technical Services of Hydrogen Production Unit, Compression Unit & saturate Gas Plant under Clean Fuels Project of KNPC MAB refinery having a capacity 19016 Kg/ Hr. (206900 Nm3/Hr.) X 3 Trains, Licensor Haldor Topsoe
•Acting as a Company support to sort-out contractual clauses with EPC & PMC for disputed items and activities during project execution
•Guiding the team to carry out walk downs, pre-commissioning activities, inspections, dry-outs, catalyst loading, etc, in a systematic and safe way
•Preparing commissioning & start-up plans and micro planning activities related to CSU with respect to resource availability, support groups availability & alignment, manpower availability etc.,
•Trouble shoot and resolve technical issues encountered during project execution stages, commissioning & start-ups and operations to attain steady state operations.
•Developing documents that would help in CSU & Operations, like Operating Manual, SOP, CSU procedures, Mock Drill Scenario, Emergency Handling Cards, Checklists, Blind Lists, etc.
•Reviewing of technical project related documents and suggesting technical modifications as per requirement
•Suggesting modifications, related to deficiencies and lacunae in design, construction and that envisaged during commissioning and start-ups
•Liaising with EPC, PMC and Vendors as company representative to chalk and execute project related aspects to ensure a smooth and safe commissioning and subsequent operation
•Developing reports, presentations and plans for project related matters
•Tracking of project progress and analyzing delays
•Commissioned Hydrogen & all allied Plants safely & successfully.

Process Specialist - SPIE Oil and Gas Services for KNPC

Handled Ethane cracker project
•Participation in PSSR, Facility Audits, HAZOP, risk assessments, inherent safety, CFSD
•Preparation of Operations Manual, SOPs, checks list and Training Manual and give presentation to Operation team and trained them

Petrorabigh Refinery, Saudi Arabia Mar 07 - Dec 13

Operation Engineer (Shift Supervisor)
•Handled Vacuum Gas Oil Hydrotreater (Axen) (75Kg/cm2g, 380 Deg C) Diesel Hydrotreater (UOP), Hydrogen Plant, Merox (LPG, Naphtha sweetening), Amine Treating Unit (ATU), High Pressure Amine Absorber, Low Pressure Amine Absorber, Stripper, Naphtha Stabilizer and Fractionator.
Key Deliverables
Roles and Responsibilities
•As a part of optimization study, prepare technical reports and recommend with or without debottlenecking optimum process condition to get maximum utilization of resources.
•Performing process studies and implements the recommendations to improve plant configurations, reduce operating cost, plant flexibility, product yield, equipment reliability and quality standard.
•Preparation of budget scheduled, system identified & marked up and test pack for precommissioning and commissioning
•Highlighting deviations and recommending corrective actions
•Analysis of failures & making recommendations to avoid the recurrence
•Ensuring all modifications via change management procedure are implement with HAZOP compliance and PSSR
•Predictive, Preventive and Planned Maintenance procedures including Condition Monitoring and Plant Health Services
•Interact with Quality Assurance for quality issues; strictly ensure compliance with Company’s ISO Quality procedures

Process

Highlights
•Instructed Panel Engineers, Field Engineers as well as Field Operators on specific operations.
•Functioned as Chief Emergency Controller in case of emergencies.
•Handled the entire process entailing Hydrogenation, Kerosene Hydrotreating, Dehydrogenation, Adsorption (Molex, PEP), Reforming and Hydrogen Plant

Instrumental in commissioning start up of SPVC plant.
•Successfully handled the commissioning of Reactors, Distillation Column, Dryer, Compressors, Blowers as well as all types of Pumps.
•Accomplished streamlining of new plant along with it’s optimization in record time.
•Distinction of receiving appreciation & award for safe and successful commissioning of plant by the Chairman

Instrumental in commissioning and starting up of DMT plant.
•Successfully handled different operations such as Oxidation reaction (Highly exothermic), High pressure Esterification reaction (29 Kg/Cm2, 260°C), vacuum distillation and crystallization.
•Induced several modifications for attaining savings in cost

Other Highlights
•Successful in achieving cost savings achieve by proper operation of fire heater.