Sattar Zainuddin, Lead Mechanical Engineer

Sattar Zainuddin

Lead Mechanical Engineer

PT Polytama Propindo

Location
Indonesia
Education
Bachelor's degree, Mechanical Engineering
Experience
22 years, 5 Months

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Work Experience

Total years of experience :22 years, 5 Months

Lead Mechanical Engineer at PT Polytama Propindo
  • Indonesia - Jakarta
  • My current job since June 2023

FEED Olefin Project based of Lyondell Bassel Technology, Polypropelyne Plant Balongan Capacity 300.000 TPA. Lead function mechanical static and rotating scope of works.

Sr Project Engineer at PERTAMINA HULU KALIMANTAN TIMUR
  • Indonesia - City of Balikpapan
  • November 2022 to June 2023

Sr. Project Engineer, coordinating project functions, procurement, engineering, HSSE, Construction Team, contractors and Plant Operation related to project work from the stage of submitting AFE to SKK Migas to the execution stage in the field.
Controlling the schedule, S-curve related to project implementation in the field.
Supervise and control costs and construction work and provide information on the realization of costs to management.
consolidating coordination meetings of the functions involved in the project and updating the physical progress in the field.
Overseeing the implementation of the project stages from the pre-FEED, FEED and execution stages., etc.

Sr. Mechanical and Piping engineer at Pertamina Hulu Energy Nunukan Company
  • Indonesia
  • September 2017 to November 2022

FEED Engineering Project for Badik and West Badik Field Development Project 60 MM-SCFD (3 NUI Offshore and Onshore Facility), Pertamina Hulu Energy Nunukan Company - Jakarta, Indonesia.
Position: Sr. Mechanical and Piping Engineer (PMC).
On behalf of company for monitoring, controlling and verification Feed Project for mechanical and piping design scope.
Key responsibility;
• Review, and verify project design feed PFD, P&ID, Heat material balance, mechanical design basic, material selection study, process design, project management scope, review cost estimation, schedule project, data sheet, specification, design studies, technical BID Evaluation etc.
• Review and verify design of static equipment including thickness and selection equipment sizing with minimal process data and perform Basic Engineering in accordance with the relevant latest codes & standards and specification such as Pressure Vessel, Oil Storage Tank, Raw Water Tank, Heat Exchanger etc.
• Review and verification design of rotating equipment and mechanical package in accordance with latest Codes, Standards and specification such as Instrument/ Utility Air compressed, Gas Engine Generator and Emergency Diesel Generator, Air Cooled Heat Exchanger, chemical Injection Package, Pedestal Crane, Water treatment system, Produce Water Treatment System, TEG Dehydration System, Fuel Gas System, Vent and Flare System, Oil Transfer System, Fire Fighting System, etc.
• Review, and selection for piping design, material selection study, specification, MTO, plant 3D platform, PDMS, piping layout, isometric, stress analysis, corrosion monitoring system in accordance with latest codes and standards and specification.
• Participant in HAZOP, HAZID, ENVID, QRA, PRA, FERA, SIL, ALARP for feed project.
• Coordinate with the project engineering team and resolve engineering issues. Interface with consultant, vendor about engineering or progress during FEED-Project development.
• Develop concept for operating and maintenance philosophy, pre-commissioning, commissioning and Start-up philosophy, operation readiness, and related project management documents etc.
• Preparation document for bidding in the execution stage.

Senior Mechanical Engineer at PT PERTAMINA EP
  • Indonesia
  • September 2012 to November 2016

Matindok Gas Development Project - Gas Production Facility Plant 60 mmscfd (ONSHORE), PT PERTAMINA EP.
(Exploration and Production) Central Sulawesi, Indonesia.
Mechanical Engineer, representative of PT Pertamina EP as project management consultant (Appreciation Certificate Attached).

Highlights :
Monitor project performance on the ground, capture data from EPC contractor’s data, verify accuracy of data and measurement, conduct analysis and processing to ensure that data is decision-ready, ensure owner receives regular updates on the progress on the ground.
Key Responsibilities:
• Reviewed PRE-Feed and Feed studies document of the project especially for mechanical packages.
• Reviewed material balances and process feed design.
• Checked and Reviewed PFD, UFD, and PID for Separation system, AGRU (acid gas removal unit), BSRU (Biological Sulphur Recovery unit), Sulphur dewatering package, Further sulfur dewatering package,



• Dew Control Unit, Bleed treatment system, Gas Turbine Generator package, API tank 650, API pump, Gas Booster Compressor package, ACHE (air cooled heat exchanger), pressure vessel (static equipment), pump and blower (rotating equipment), fire system, HVAC system, utility system, injection packages system etc.
• Checked and approved document engineering EPC company include data sheet, specification, Technical Bid Evaluation for Packages, mechanical rotating and static, Mechanical Strength Calculation (Stress analytic and hydraulic calculation), detail drawing, procedures, MDR (Mechanical Data Record), Plot Plan, 3D plant, API Tank Calculation, Heat Exchanger Calculation sheet etc.
• Reviewed and approved SOW (Scope of Work), RAM (Reliability Availability Maintainability), HAZOP and HAZID.
• Coordination and meeting interface with Engineering discipline, Owner, EPC company, and Vendor specialist package.
• Inspection and witness for testing Hydro test, FAT to Manufacture at local workshop facility or abroad.
• Monitoring and controlling project construction at CPP Donggi Plant site.
• Inspection receiving material and equipment of packages, API tank, mechanical rotating and static equipment.
• Inspection and witness process construction on site. Erection of tank, installation rotating and static equipment include a pump, compressor, mechanical packages, heat exchanger, vessel, scrubber, filter, internal parts, Gas Turbine Generator package, Hot oil heater, API tank etc.
• Witness Pre-commissioning activities for a package such as start-up of mechanical rotating, box up for static equipment, before handover to commissioning team.
• Supporting commissioning stage, and hand over the plant to operation from EPC contractor to the owner.
• Basic design detail feed licensor for package AGRU and BSRU at JACOBS (SHELL) engineer Leiden City Holland for 1 month.
• FAT for API Pump at SULZER Pump Mexico City Central of America.
• Kick of Meeting for Gas Turbine Generator Package at San Diego USA.

Mechanical Engineer at PT Truba Jaya Engineering
  • Indonesia
  • July 2008 to September 2012

PT TRUBA JAYA ENGINEERING - Indonesia
Mechanical Engineer, a part of team project for several Industrial and Project Power Plant such as Gas Turbine Generator and Coal Fired Power Plant. (Appreciation Certificate Attached).
High Light:
Participation as team mechanical engineer of 2 x 7 MW Coal Fired Power Plant Project. Buntok, Central of Kalimantan, Indonesia. PT PLN.
Key Responsibilities:
• Reviewed basic design of water pretreatment system, water treatment system, cooling tower system, cooling system, waste water treatment system, coal handling system, ash handling system, Fire Fighting System, service water system, HVAC system, Fuel oil system, OHTC.
• Selected system pumping, Air compressor, Turbine, Boiler, Pressure vessel, Storage tank, heat exchanger, isometric piping drawing, Ventilation and air condition system.
• Prepared data sheet, calculation mechanical works, piping stress analysis thermal expansion, technical specification. Technical Bid Tabulation, request for quotation, .request order, Material Take off, estimation of bill quantity.
• Reviewed detail drawing, arrangement drawing, shop drawing from subcontractor and related engineering discipline.
• Designed plumbing system and HVAC system of the building.
• Reviewed basic design of power plant. The flow diagram, PID drawing, heat thermal balance diagram, water balance diagram, boiler flow diagram, performance guarantee
• Coordination with All Engineering, Vendors or supplier
• Reviewed and selection vendor list
High Light :
Participation as team mechanical engineer of Rehabilitation of Boiler Pressure Part unit 2 Coal Fired Power Plant Project. Suralaya, West Java, Indonesia. PT PLN - TDK (Japan) February 2010 to June 2010
Key Responsibilities:
• Coordination with consortium engineering TDK about engineering design.
• Prepared structural design calculation and piping stress analytics 16” and 24”. Design pipeline and pipe support and piping stress analytics. Silencer stress analytics and sound speed.
• Prepared detail structure steel support, piping isometric drawing, shop drawing for fabrication.
• Provided Bill of quantity, Material Take Off, request order.
High Light:
Participation as team mechanical engineer of 1 x 600 MW Coal Fired Power Plant Project. Suralaya, West Java, Indonesia. PT PLN - CNTIC (China) August 2009 to January 2010.
Key Responsibilities:
• Designed piping and support for the steam blow of plant. Analysis piping stress, expansion thermal, deflection, thermal analysis, deflection 16”, 24” and 28” Alloy steel and carbon steel pipe. Analysis Steam blow valve, design granule collector and silencer steam blow pipe include insulation.
• Prepared shop drawing for fabrication, spool drawing, detail pipe support, calculation sheet.
• Site visit fabrication, check welding procedure, ensure fabrication fill requirement standard and codes.
• Coordinating with site construction, vendor, and suppliers.
• Reviewed and selection vendor list.
High Light:
Participation as team mechanical engineer of 1 X 60 MW Turbine Gas Generator Project. Sengkang, South Sulawesi, Indonesia. PT Energy Sengkang Siemens (German) July 2008 to January 2009.
Key Responsibilities:
• Assistant commissioning mechanical engineer for gas turbine plant. Testing individual package hydraulic system, fuel gas skid package, compressed air system, lube oil system, air intake system, fin fan oil system, blow off system, insulation, and piping system.
• Document preparation testing and commissioning of package, testing load performance, prepare handover document such as Mechanical Data record, Pre-commissioning data record, as built drawing, Commissioning data record etc.

MEP Engineer at PT WIJAYA KARYA
  • Indonesia
  • August 2004 to July 2008

PT Wijaya Karya, High Rise Building, and property, Government Main Contractor. Jakarta, Indonesia.
MEP Engineer a part of team project of High Rise Building, Apartment and Mall. (Appreciation Certificate Attached).

Highlights :
Participation as team MEP Engineer of Adhiwangsa Shopping Mall and Apartment Project. Surabaya, Indonesia.
PT Adhibaladika - Bukit Darmo Golf. March 2007 - July 2008.
Key Responsibilities:
• Reviewed Engineering document, material specification, MTO, technical document and data sheet calculation for mechanical, electrical and plumbing works from Consultant and Subcontractors.
• Engineering Coordinator MEP such as HVAC system, Fire Fighting system, Plumbing system, Escalator and elevator system, Water Treatment plant, Wastewater treatment plant. Electrical system, instrument system, and security system.
• Control document engineering schematic diagram, wiring diagram, shop drawing, composite drawing, As-built drawing, detail drawing from subcontractors.
• Report to engineering manager, construction manager and project manager about engineering document progress.
• Field Engineering to coordinate the supervisor and subcontractors for site works.
• Co-ordination with consultant, Management Construction about technical design problem on the field.
• Control and distributed engineering document approval to subcontractors and site coordinator.
• Monitoring engineering progress.
• Prepared composite drawing of mechanical, civil and architecture of the building. Layout pump house, Ceiling plant. Elevator plant etc.
• Meeting coordination with Project Management and give a report to Project Management.

High lights:
Participation of team MEP Engineer of Bellezza Permata Hijau, Apartment and mall Project. Jakarta, Indonesia.
Plumbing System and Fire Fighting System. PT Gapura Prima Group May 2006 - March 2007.

Key Responsibility:
• Reviewed Engineering document, material specification, MTO, technical document and data sheet calculation from Consultant and Subcontractors.
• Engineering Coordinator MEP for Scope of works Fire Fighting system and Plumbing system.
• Control document engineering P&ID, shop drawing, composite drawing, As-built drawing, detail drawing from subcontractors.
• Report to engineering manager, construction manager and project manager about engineering document progress.
• Co-ordination with consultant, engineer, Management Construction about design engineering site problem.
• Controlled and Distributed engineering document approval to subcontractor and site coordinator.

HighLight:
Participation of Team MEP engineer of E-Square, Mall Project. Surabaya, Indonesia.
PT UE ASSA ( Singapore) August 2004 - May 2006.

Key Responsibility:
• Reviewed Engineering document, material specification, MTO, technical document and data sheet calculation for mechanical, electrical and plumbing works from Consultant and Subcontractor.
• Assist Engineering Coordinator MEP for Scope of works HVAC system, Fire Fighting system, Plumbing system., Escalator and elevator system, Water Treatment plant, Wastewater treatment plant. Electrical and instrument system.
• Controlled document engineering P&ID, shop drawing, composite drawing, As-built drawing, detail drawing to support construction works from subcontractor.
• Report to engineering manager, construction manager and project manager about engineering document progress.
• Assistant Engineering to support supervisor and subcontractors for site works.
• Co-ordination with consultant, engineer, Management Construction about design engineering site problem.
• Controlled and Distributed engineering document approval to subcontractor and site coordinator.

Mechanical Engineer at PT BUKAKA TEKNIK UTAMA
  • Indonesia
  • July 2000 to December 2003

Project Name : Recondition and Rehabilitation HRSG plant Project Location : Bontang PT Pupuk Kaltim, East Kalimantan - Partner : Foster Wheller Position : Field Mechanical Engineer Period : September to November 2012

• Supervised lifting handling procedure system, spare parts welding procedure, consumable, manpower etc at site. • Report to manager engineering about progress engineering document. • Monitoring progress rehabilitation at site to Manager Engineering.

Project Name : Piping installation for utility system Client : Penajam Supply Base. Unocal Oil Company - Balikpapan, East Kalimantan. • Support Engineering for Unocal Company service and maintenance project piping, tank, basket and tools. • Designer Pipe line and supporting for fuel oil system, saline system and service water pipeline to support Jetty Facility of Penajam Supply Base. • Responsible for engineering detail document as team detailer for fabrication and support site erection. • Report to manager engineering about progress engineering document. • Monitoring progress erection at site to manager Engineering.


Project Name : Cement Kupang Plant Detailer Project. Position : Detailer (Drafter)

• Detailer for steel structure building as X_Steel user as team detailer. • Prepared engineering document 3d model, arrangement drawing, assembly drawing, single part • drawing, detail drawing, shop drawing, data sheet etc. • Reported to lead engineer about progress engineering document. • Monitoring progress fabrication in workshop and report prepare quality document to Lead Engineer. • Inspection erection at site and report to lead engineer about fabrication progress.

Project Name : Project Kutai Kertanegara Bridge Detailer Project. Position : Detailer (Drafter)

• Detailer for steel structure building as X_Steel user as team detailer. • Prepared engineering document 3d model, arrangement drawing, assembly drawing, single part drawing, detail drawing, shop drawing, data sheet etc. • Reported to Lead engineer about progress engineering document. • Monitoring progress fabrication in workshop and report prepare quality document to Lead Engineer.

Education

Bachelor's degree, Mechanical Engineering
  • at Universitas Hasanuddin
  • March 2000

Graduated from Universitas Hasanuddin Majoring Mechanical Engineering Energy Convertion.

Specialties & Skills

Industrials
PowerPlant
Oil and Gas
Project Management
Mechanical Engineering
ENGINEERING
MECHANICAL ENGINEER
SPECIFICATION
Mechanical Rotating
Mechanical Static
API Tank

Languages

English
Expert

Training and Certifications

Appreciation Letter BUKAKA (Certificate)
Date Attended:
August 2002
Appreciation Letter WIKA2 (Certificate)
Date Attended:
August 2005
Appreciation Letter WIKA (Certificate)
Date Attended:
July 2008
Appreciation Letter IPP (Certificate)
Date Attended:
November 2016
Appreciation Letter TRUBA (Certificate)
Date Attended:
August 2012
Appreciation Letter PERTAMINA EP (Certificate)
Date Attended:
November 2016
Working at high (Training)
Training Institute:
Pertamina EP
Date Attended:
May 2015
Duration:
6 hours
Workshop Construction and Commissioning (PACE Project Acceleration Capability Enchancement) (Training)
Training Institute:
Pertamina EP
Date Attended:
July 2014
Duration:
6 hours
Risk Management (Training)
Training Institute:
Pertamina EP
Date Attended:
March 2014
Duration:
6 hours
Effective Communication and Stake Holder Management (Training)
Training Institute:
Pertamina EP
Date Attended:
March 2014
Duration:
6 hours
Cost Estimating and Control (Training)
Training Institute:
Pertamina EP
Date Attended:
March 2014
Duration:
6 hours
Planning and schedulinG (Training)
Training Institute:
Pertamina EP
Date Attended:
March 2014
Duration:
6 hours
Power Plants Product Training (Energy saving in boiler feed water & CWP) (Training)
Training Institute:
KSB
Date Attended:
September 2008
Duration:
6 hours
Power Plant Basic Introduction (Training)
Training Institute:
Truba Jaya Engineering
Date Attended:
September 2008
Duration:
6 hours
Mechanical Process Tender to Construction (Training)
Training Institute:
WIKA
Date Attended:
February 2008
Duration:
6 hours
workshop MEP Lighting system (Training)
Training Institute:
WIKA
Date Attended:
February 2008
Duration:
6 hours
Workshop MEP Ventilation and Air Conditioning System (Training)
Training Institute:
WIKA
Date Attended:
February 2008
Duration:
6 hours
Steel Structure International Standard (Training)
Training Institute:
Bukaka Teknik Utama
Date Attended:
July 2000
Duration:
4 hours

Hobbies

  • Drawing
  • Reading
  • Traveling
  • Watching movies
  • Badminton
  • chess
  • Web surfing