CNC PROGRAMMER/SETTER-CNC lathe-VMC,HMC
shall engineering
Total years of experience :17 years, 2 Months
CNC PROGRAMMER/SUPERVISOR (SHALL ENGINEERING FROM MAY-2011 TO TILL DATE)-
• Supervising and Directing the production of 3 CNC Lathe Machines and a VMC.
• The company is doing production jobs to the Tier-1 suppliers of HYUNDAI, FORD and Oil & Gas Valve Accessories for FLOWSERVE-valves and L&T. ACME thread SS Stem, Yoke Nut, Seat Ring, Gland bush, Tie-rod, Ball joints, Taper plug are the main components.
• Also Batch productions are doing for Wipro-infrastructure, Western Thompson, Gates unitta and, Lucas-TVS, JKM -DAIREM and FISHER valve through sub-contractors.
• Responsibilities includes full utilization of the Man & Machine power to achieve the daily production and scheduled monthly target with maximum work safety.
• Rectifying the tolerance problems and troubleshooting to run the machine full swing.
• Developed CNC programming, setting & machining the initial samples according to the supplier quality statics.
• Evaluation the machining reports such as cycle time, insert wear, and setup-timing to report the Shift Manager.
• Frequent follow-up the QA-QC logs to review and get the feedback about the production.
• Training, assigning and empower the machinists to meet high precision in the work.
Company : ALNAJIM SAUDI INTERNATIONAL., DAMMAM. KSA.
Designation : CNC PROGRAMMER
(Fanuc Oi-TC series - ACE LT-30 - 550 SWING X1500 LONGITUTINAL)
Duration : JUNE 2009 - APRIL 2011
• Overall responsibility for CNC program, production, development of new components, and timely delivery that adhering to international standards in CNC machine shop.
• Developed critical dimensions jobs in ASTM grade materials following with API standards Q1-6, 5CT, 6A, 6B Oil and Gas fittings and flanges which from SAUDI ARAMCO, SPCC, HADEED, SAMSUNG ARABIA, EPCC, Daniel and other petrochemical industries and cement plants.
• Conducted R&D works with superiors on certain customer machinery and proposed Alternate material/method (INCONEL, NITRONIC 50-60, TITANIUM ALLOYS) instead of stainless steels which reduced worn outs thereby increase in life the spare part.
• Proved out the long shafts up to 1450 MM belongs to Aramco pumps with in tolerances with single setup in CNC, hence the cost reduced 30% compare with conventional machines.
Company : SAUDI PIPE SYSTEMS. JEDDAH. KSA.
Designation : CNC MACHINE SHOP INCHARGE
Duration : DEC 2006 - FEB 2009
• Over all responsibility for Program and Production Development in HMC (4AXIS-fanuc-11 M series -1200 X800X700 Travel)) and CNC LATHE (Fanuc-OT).
• Major achievements in developed the JIG& FIXTURE for Fire Hydrants and Butterfly valves up to DN 500. Due to the implementation of quick clamping fixers the regular production increased in Gate and Valve- body& bonnet machining.
• Implemented 5S process and maintained In process quality inspections.
• Trained the machine Operators by Interpreting the drawing blueprints, material specifications and tolerances to achieve the production target.
• Responsible for the total Maintenance of the CNC Machines.
• Responsible to set (TORQUE SET) the AUMA electric Actuators in the test Area.
• Functioned as a member of the team involved in the implementation of ISO 9001 in machine shop.
manufacturing of plastic injection mouls, aluminium die casts moulds, presstools, forging dies& pattern works.by using MASER CAM V5. software
Assembling new moulds &rectify works in running moulds.
calibration & inspection works in QC department
• Working in CNC shop floor and production of various automobile components.
• Incoming inspection for raw material and Final inspection for machined jobs.
• Manufacturing of textile spinning spares sub assemblies, aluminum gear boxes.
