Sr. Mechanical Technician
Saudi Aramco Shell Refinery
Total years of experience :20 years, 3 Months
• I have carried out the Overhauls, Preventive, Corrective and Breakdown maintenance, Repair, Testing, Installation and Trouble shooting of wide range of the Rotary Equipments likes Single & Multistage Steam Turbine (Eliot, GE, Dresser rand, Siemens etc), Horizontal & Vertical Split Centrifugal Gas Compressors & HOS (Heavy Oilfield Separable) Reciprocating Gas Compressors (GE, Mitsubishi Dresser, Dresser Rand, Worthington Dresser, Thomassen, Nuovo Pignone etc.).
• I have done the Bearing inspection (Radial & Thrust) of different equipment’s like Turbine, Compressor and Pump, ID & FD etc.
• I have carried out the Maintenance, Overhauls, Repair, Trouble shoot and testing the various types and wide range & large (Hydrogen, Oxygen, Nitrogen, Argon) Centrifugal & Reciprocating (Single and Multistage), Sliding Van and Rotary Pumps (EBS - Ray, Worthington Dresser, Sulzer, Ingersoll, National Oil well etc.).
• I have done the Major Overhauls of Gear Boxes (Helical and Spur Gear type).
• I have carried out the initial inspection of rotating equipment’s received spear parts, e.g. Rotors, Bearings, Couplings, Impellers, Gaskets, O rings, Mechanical seals, Casings, Gears etc.
• I have carried out the identification of spear parts for Shutdown and Preventive maintenance work from Vendor & OEM’s drawings and spear parts manuals.
• Replace & remove the impeller and coupling with the using of hydraulic Tools.
• Dismantling, reassembling and Replace the bearing, coupling, mechanical seal etc.
• Inspection & Preventive Maintenance of Hot oil Pump.
• Maintenance, Overhauls and Repair of Blowers, Fin Fans (ID, FD, Cooling Tower Fans.)
• I have carried out the Laser Alignment with Optalign Smart b/w the equipment (Turbine, Compressor, Pump, Gear box, Motor etc.).
• Generate the Material Issue Requisition & Purchase Request for Order the new Material from Warehouse by using the SAP for ongoing and future maintenance activities.
• Request the Permit to Work by using the SAP.
• I have done the Update & Review the Equipment’s data and Closing the Job on SAP after closing the work permit and job complete.
• Write the Equipment Maintenance Report on SAP and CMMS after Overhauling, Breakdown and Schedule maintenance.
• I have carried out the Overhauls, Preventive, Corrective and Breakdown maintenance, Repair, Testing, Installation and Trouble shooting of wide range of the Rotary Equipments likes Single & Multistage Steam Turbine (Eliot, GE, Dresser rand, Siemens etc), Horizontal & Vertical Split Centrifugal Gas Compressors & HOS (Heavy Oilfield Separable) Reciprocating Gas Compressors (GE, Mitsubishi Dresser, Dresser Rand, Worthington Dresser, Thomassen, Nuovo Pignone etc.).
• I have done the Bearing inspection (Radial & Thrust) of different equipment’s like Turbine, Compressor and Pump, ID & FD etc.
• I have carried out the Maintenance, Overhauls, Repair, Trouble shoot and testing the various types and wide range & large (Hydrogen, Oxygen, Nitrogen, Argon) Centrifugal & Reciprocating (Single and Multistage), Sliding Van and Rotary Pumps (EBS - Ray, Worthington Dresser, Sulzer, Ingersoll, National Oil well etc.).
• I have done the Major Overhauls of Gear Boxes (Helical and Spur Gear type).
• I have carried out the initial inspection of rotating equipment’s received spear parts, e.g. Rotors, Bearings, Couplings, Impellers, Gaskets, O rings, Mechanical seals, Casings, Gears etc.
• I have carried out the identification of spear parts for Shutdown and Preventive maintenance work from Vendor & OEM’s drawings and spear parts manuals.
• Replace & remove the impeller and coupling with the using of hydraulic Tools.
• Dismantling, reassembling and Replace the bearing, coupling, mechanical seal etc.
• Inspection & Preventive Maintenance of Hot oil Pump.
• Maintenance, Overhauls and Repair of Blowers, Fin Fans (ID, FD, Cooling Tower Fans.)
• I have carried out the Laser Alignment with Optalign Smart b/w the equipment (Turbine, Compressor, Pump, Gear box, Motor etc.).
• Generate the Material Issue Requisition & Purchase Request for Order the new Material from Warehouse by using the SAP for ongoing and future maintenance activities.
• Request the Permit to Work by using the SAP.
• I have done the Update & Review the Equipment’s data and Closing the Job on SAP after closing the work permit and job complete.
• Write the Equipment Maintenance Report on SAP and CMMS after Overhauling, Breakdown and Schedule maintenance.
• Updating the all work orders in “SAP” on Priority basis as per MSSD (Mechanical Services Shops Department) standard procedure.
HSE AWARENESS:
• I ensure and analyze safety related matters before start the job like Work permit, Lock out Tag out, MSDS, JSA etc according to the company policies and Oil & Gas organization and also analyze safety during the big job are blow,
• Job Safety Analysis (JSA), Material Safety Data Sheet (MSDS), Permits to Work (PTW), Hazards Identification (HAZID), Hazard & Operability analysis (HAZOP), Risk Analysis (QRA) and Emergency response plane (ERP) and compulsory Personal Protective Equipments (PPE’s) Hard hat, Safety gloves & Shoes etc. etc.
• Manage the Tool Box meeting and discus the job activities, safety requirements, heavy weight lifting etc.
• I have carried out the Overhauls, Preventive, Corrective and Breakdown maintenance, Repair, Testing, Installation and Trouble shooting of wide range of the Rotary Equipments likes Single & Multistage Steam Turbine (Eliot, GE, Dresser rand, Siemens etc), Horizontal & Vertical Split Centrifugal Gas Compressors & HOS (Heavy Oilfield Separable) Reciprocating Gas Compressors (GE, Mitsubishi Dresser, Dresser Rand, Worthington Dresser, Thomassen, Nuovo Pignone etc.).
• I have done the Bearing inspection (Radial & Thrust) of different equipment’s like Turbine, Compressor and Pump, ID & FD etc.
• I have carried out the Maintenance, Overhauls, Repair, Trouble shoot and testing the various types and wide range & large (Hydrogen, Oxygen, Nitrogen, Argon) Centrifugal & Reciprocating (Single and Multistage), Sliding Van and Rotary Pumps (EBS - Ray, Worthington Dresser, Sulzer, Ingersoll, National Oil well etc.).
• I have done the Major Overhauls of Gear Boxes (Helical and Spur Gear type).
• I have carried out the initial inspection of rotating equipment’s received spear parts, e.g. Rotors, Bearings, Couplings, Impellers, Gaskets, O rings, Mechanical seals, Casings, Gears etc.
• I have carried out the identification of spear parts for Shutdown and Preventive maintenance work from Vendor & OEM’s drawings and spear parts manuals.
• Planning & scheduling using “SAP” (Work Order Scheduling, Critical path, Ordering Materials, Resource levelling).
• Plan and Schedules maintenance activities for plant fixed equipment to include manpower resources, parts and support equipment required.
• Tracks & Monitoring of the Shutdown activities for Oil and Gas equipment like, Pump, Compressor, Turbine, Heat Exchanger, Vessels etc.
• I have carried out the general reporting & planning activities on SAP.
• Replace & remove the impeller and coupling with the using of hydraulic Tools.
• Dismantling, reassembling and Replace the bearing, coupling, mechanical seal etc.
• Inspection & Preventive Maintenance of Hot oil Pump.
• Maintenance, Overhauls and Repair of Blowers, Fin Fans (ID, FD, Cooling Tower Fans.)
• I have carried out the Laser Alignment with Optalign Smart b/w the equipment (Turbine, Compressor, Pump, Gear box, Motor etc.).
• Generate the Material Issue Requisition & Purchase Request for Order the new Material from Warehouse by using the SAP for ongoing and future maintenance activities.
• Write the Equipment Maintenance Report on SAP and CMMS after Overhauling, Breakdown and Schedule maintenance.
• I have carried out the Predictive, Preventive, Inspection, Installation, Corrective and Breakdown maintenance of wide range of Static Equipments like LPG, LNG, Solvent, Gases (Ethane, Methane, Propane) recovery Column, Three phase Separators (Crude, Gas and Water), Well gathering Header, Hot Oil Heater and Hot Oil Unit, Dehydration Unit, Heat Exchangers (Shall & Tube, Plate types), Propane Refrigeration Package etc.
Planning & Coordination of Annual Shutdown Maintenance:
• I have planned the Annual Shutdown maintenance activities with the coordination of Shutdown Planning and Material department.
• I have leading the Mechanical Technician team.
• I have carried out the breakdown & unplanned shutdown maintenance during the equipment failure and find the Root Cause.
• I have Arranged the Spare parts and Manpower during the Emergency Shutdown.
HSE AWARENESS:
• I ensure and analyze safety related matters before start the job like Work permit, Lock out Tag out, MSDS, JSA etc according to the company policies and Oil & Gas organization and also analyze safety during the big job are blow,
• Job Safety Analysis (JSA), Material Safety Data Sheet (MSDS), Permits to Work (PTW), Hazards Identification (HAZID), Hazard & Operability analysis (HAZOP), Risk Analysis (QRA) and Emergency response plane (ERP) and compulsory Personal Protective Equipments (PPE’s) Hard hat, Safety gloves & Shoes etc. etc.
Key Responsibilities:
• I have carried out the Overhauls, Preventive, Corrective and Breakdown maintenance, Repair, Testing, Installation and Trouble shooting of wide range of the Rotary Equipments likes Single & Multistage Steam Turbine (Eliot, GE, Dresser rand, Siemens etc), Horizontal & Vertical Split Centrifugal Gas Compressors & HOS (Heavy Oilfield Separable) Reciprocating Gas Compressors (GE, Mitsubishi Dresser, Dresser Rand, Worthington Dresser, Thomassen, Nuovo Pignone etc.).
• I have done the Bearing inspection (Radial & Thrust) of different equipment’s like Turbine, Compressor and Pump, ID & FD etc.
• I have carried out the Maintenance, Overhauls, Repair, Trouble shoot and testing the various types and wide range & large (Hydrogen, Oxygen, Nitrogen, Argon) Centrifugal & Reciprocating (Single and Multistage), Sliding Van and Rotary Pumps (EBS - Ray, Worthington Dresser, Sulzer, Ingersoll, National Oil well etc.).
• I have done the Major Overhauls of Gear Boxes (Helical and Spur Gear type).
• Inspection & Preventive Maintenance of Hot oil Pump.
• Maintenance, Overhauls and Repair of Blowers, Fin Fans (ID, FD, Cooling Tower Fans.)
• I have carried out the Laser Alignment with Optalign Smart b/w the equipment (Turbine, Compressor, Pump, Gear box, Motor etc.).
• Generate the Material Issue Requisition & Purchase Request for Order the new Material from Warehouse by using the SAP for ongoing and future maintenance activities.
• Request the Permit to Work by using the SAP.
• I have done the Update & Review the Equipment’s data and Closing the Job on SAP after closing the work permit and job complete.
• Write the Equipment Maintenance Report on SAP and CMMS after Overhauling, Breakdown and Schedule maintenance.
Thermodynamics Hydraulic and hydraulic machine Mechanical Drafting Engineering drawing Machine shop
Engineering Drawing Metallurgy